单纵轴流谷物联合收获机清选装置内部流场分析与优化
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国家重点研发计划项目(2017YFD0700105);国家自然科学基金委员会资助项目(51805536)


Analysis and optimization of internal flow field of cleaning device of single longtitudinal axial flow grain combine harvester
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    摘要:

    单纵轴流谷物联合收获机清选装置内部流场对筛面风速分布和清选效果具有显著影响。该研究以雷沃重工RG-60型联合收获机为研究对象,通过田间试验测试了清选装置上筛面风速分布情况,结果表明上筛面右侧的风速大于左侧,风速分布均匀性差,造成振动筛左侧的脱出混合物堆积现象,不利于清选作业。为解决上述问题,对清选装置内部脱出混合物的受力和运动速度进行分析,利用Hyper Works软件对清选装置内部的风速分布进行仿真,结果表明风机前出风口和尾筛中部的风速最大值为8.6 m/s,筛面右侧风速偏大,左右两侧风速平均差值为2.6 m/s,试验和仿真结果的各测点风速变化规律一致。对清选装置的结构进行仿真优化,并进行优化后联合收获机田间试验,结果表明当清选装置右侧挡风板逆时针转动30°时上筛面风速分布最均匀,风速最大值为8.7 m/s;左右两侧流场对称分布,筛面各测点的风速比优化前平均提高2 m/s;小麦籽粒损失率为0.89%,含杂率为0.37%;水稻籽粒损失率为1.85%,含杂率为0.51%,清选效果良好。研究结果为单纵轴流收获机清选装置结构设计提供了参考。

    Abstract:

    Abstract: Accroding to literatures and preliminary tests, the structure of cheaning device of longtitudinal axial flow grain combine harvester had a significant impact on wind speed distribution of upper sieve surface and cleaning effects of the device. In this paper, the RG60 type single longitudinal axial flow grain combine harvester developed by LOVOL Heavy Industry Co. Ltd. was tested in Xichang, Si Chuan Province. In order to analyze the wind speed distribution on the upper sieve surface, 45 measuring points were set up, the measurement results showed that the wind speed on upper sieve surface was uneven, the speed at front air outlet of fan installation, forth and fifth column from left of tail sieve were greater than else, the maximum wind speed was 8.6 m/s which was smaller than floating speed of grain, the wind speed on sieves of 3 and 4 row, 6 and 7 row was 5.8 and 5.9 m/s respectively, the speed on middle sieve surface was the smallest. The wind speed on the right side was greater than that of the left side. In the middle and right of upper sieve surface, there was less accumulation of grain mixture, while there was more accumulation in the left, the distribution of grain mixture was uneven which was not conducive to separation of grain and impurities. In order to solve the problem that wind speed distribution was uneven on upper sieve surface, the force and speed of grain mixture in cleaning device were analyzed. According to the structure of cleaning device, because the right side of centrifugal fan was equipped with power input pulley so the air inlet resistance value was higher than left side, and the dynamic pressure was smaller. In addition, the large transverse width of vibrating sieve lead to uneven distribution of wind speed on upper sieve surface, resulting in more grain mixture on left side of tail sieve. In order to further analyze tje distribution of wind speed in cleaing device and optimize its structure, the simulation was carried out in Hyper Works. The results of wind speed on upper sieve showed that the test results of wind speed change trend of each measuring point were consistent with the simulation results, with an average deviation of 0.293 m/s, which indicated that the simulation can reflect wind speed distribution of the internal flow field of cleaning device. The maximum wind speed at the front of upper sieve surface was 10.024 m/s, the left side in lateral wind speed of upper sieve surface in cleaning area was much smaller than that of the right side. The maximum wind speed at the rear of upper sieve surface was about 8.02 m/s which was less than that of the suspension speed of materials. The wind speed in middle of tail sieve was high which was bad for separation of grain mixture. The wind speed of fourth column from left on front air outlet was 8.184 m/s while it at third column from left and middle of tail sieve was 8.411 m/s, and the speed on sieves of 6 and 7 row, 8 and 9 row were the smallest, this trendy was same as the test results. In longitudinal section X=650 mm of upper sieve surface, the wind direction was gradually to right in the process of blowing to upper sieve surface, and the maximum wind speed is 17.077 m/s. In cross section Z=-450 mm, the range of wind speed was from 6.5 to 10 m/s, the turbulence in wind field in middle of upper sieve surface may result in less effect separation of grain mixture. The reason for this phenomenon was the right side of centrifugal fan was equipped with a power input pulley, which made the direction of air flow generated by fan deviate. Therefore, the structure of cleaning device was improved to eliminate this phenomenon. The simulation experiment was carried out when the wind shield rotated 10°, 20°, 30°, 40° and 50° counterclockwise, respectively. The results of optimization simulation showed that internal flow field was evenly distributed when wind shield rotated 30° counterclockwise. the wind speed of upper sieve left side gradually decreased while right side gradually increased with increase of counterclockwise rotation angle of wind shield, the wind speed in middle of tail sieve was the highest which was within the range of [8.231, 10.289] m/s, about 2 m/s higher than that before the improvement, the phenomenon of uneven distribution of wind speed on sieve surface and large difference on left and right sides was improved. The optimized harvester test results showed that third column from left in front air outlet and sieves of 11 and 12 row, the wind speed increased by 1.9 and 2.8 m/s respectively, and its distribution at left and right sides of rear of tail sieve was the most uniform. the wind speed in middle of front air outlet on upper sieve (third column from left) was the maximum as 8.7 m/s, it in sieves 11 and 12 row was 6.3 m/s, the lowest was 5.0 m/s in tail sieve. The wind speed along left side and right side of upper sieve surface were gradually decreased, and the overall wind speed distribution was uniform The loss rate of wheat and the impurity rate was 0.89% and 0.37% respectively, the loss rate of rice and impurity was 1.85% and 0.51% respectively, the cleaning performance and uniformity of the wind flow field distribution of the cleaning decice was improved. The research results provide a reference for the design and parameter optimization of the cleaning device of single longitudinal axial flow harvester.

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冷峻,栗晓宇,杜岳峰,何松,丁雄飞,牛兴成.单纵轴流谷物联合收获机清选装置内部流场分析与优化[J].农业工程学报,2020,36(11):39-48. DOI:10.11975/j. issn.1002-6819.2020.11.005

Leng jun, Li Xiaoyu, Du Yuefeng, He Song, Ding Xiongfei, Niu Xingcheng. Analysis and optimization of internal flow field of cleaning device of single longtitudinal axial flow grain combine harvester[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2020,36(11):39-48. DOI:10.11975/j. issn.1002-6819.2020.11.005

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  • 收稿日期:2019-10-30
  • 最后修改日期:2020-04-30
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  • 在线发布日期: 2020-06-22
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