速溶龙眼粉加工的酶解提取与喷雾干燥工艺优化
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NSFC-广东联合基金(U0731005);广东省自然科学基金团队项目(06200586)


Enzymatic hydrolysis extraction and optimization of spray drying technology in processing instant longan powder
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    摘要:

    为了建立速溶龙眼粉的加工技术,运用均匀设计法优化了龙眼干中可溶性固形物酶解提取工艺条件,采用响应面分析法优化了其提取液的喷雾干燥工艺条件,结果表明:以龙眼果肉干(含水率13.62 %)为原料,用果胶酶和纤维素酶同时酶解提取,pH3.1,酶解温度52℃,酶解时间160 min,果胶酶用量0.6‰,纤维素酶用量0.15‰,龙眼干中可溶性固形物得率达85.26%;当酶解提取液中可溶性固形物浓度达25%时,采用喷雾干燥法,选取麦芽糊精为助干剂,其与可溶性固形物含量比0.8:1,热风温度185℃,热风流量26.47 m3/h,入料流量0.20 L/h,在此条件下,龙眼粉得率为48.58%,含水率<5%,水溶性良好,色泽风味佳。由此说明,以龙眼果肉干为原料采取酶解提取与喷雾干燥相结合的工艺可有效加工速溶龙眼粉。

    Abstract:

    In order to establish the processing technology of instant longan powder,the uniform design was used to optimize the enzymatic hydrolysis extraction conditions for the total soluble solids(TSS) in dried longan pulp, and the response surface methodology was used to optimize the spray drying parameters. The results showed that using dried longan pulp (13.62% moisture content) as the material, extracted with pectinase and cellulose enzyme, pH3.1, enzymatic hydrolysis temperature 52℃, enzymatic hydrolysis time 160 min, pectinase addition 0.6‰, cellulose addition 0.15‰, the extraction rate of total soluble solids could reach up to 85.26%. When the content of total soluble solids reached 25%, maltodextrin(MD) was chosen as filler (MD:TSS, 0.8:1). Spray drying was conducted at hot air temperature of 185℃, hot air flow rate of 26.47 m3·h-1 and feeding rate of 0.20 L·h-1, and the yield of instant longan powder of 48.58% was obtained, with the moisture content of the instant longan powder below 5%. The longan powder had good color, flavor and solubility. Thus it can be concluded that it is possible to produce instant longan powder efficiently with the technologies of enzymatic hydrolysis extraction and spray drying.

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苏东晓,张名位,侯方丽,唐小俊,魏振承,张瑞芬,池建伟,张 雁,邓媛元.速溶龙眼粉加工的酶解提取与喷雾干燥工艺优化[J].农业工程学报,2009,25(8):268-274.

Su Dongxiao, Zhang Mingwei, Hou Fangli, Tang Xiaojun, Wei Zhencheng, Zhang Ruifen, Chi Jianwei, Zhang Yan, Deng Yuanyuan. Enzymatic hydrolysis extraction and optimization of spray drying technology in processing instant longan powder[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2009,25(8):268-274.

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  • 收稿日期:2008-11-04
  • 最后修改日期:2009-08-12
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