壳聚糖澄清芦柑果汁工艺条件的优化
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国家自然科学基金(31271914);福建省基金项目(2011J01225);福建省教育厅项目(JA12188);厦门市杰出青年人才基金(3502Z20126008);集美大学科研创新团队基金(2010A006)。


Optimized conditions for clarification of chitosan on ponkan juice
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    摘要:

    为了制备稳定的澄清芦柑果汁,该文基于Box-Behnken试验设计,探讨了壳聚糖浓度、澄清温度、澄清时间对果汁澄清度的影响;建立了二次多项式回归模型,分析模型的有效性与因子间的交互作用,并对壳聚糖澄清芦柑果汁的工艺参数进行了优化。结果表明:壳聚糖澄清芦柑果汁的最佳工艺参数为:壳聚糖浓度0.80 g/L、温度59℃和时间71 min。在此最佳工艺条件下果汁透光率达到97.8%,且试验结果与模型预测值(98.3%)相吻合,所得回归模型拟合情况良好(R2=0.9886),达到设计要求。进一步对经壳聚糖澄清后的芦柑果汁的相关指标进行测定,发现果汁中可溶性固形物、维生素C及总酸含量依次从11.30±0.15%、31.33±3.25 mg/100mL、0.71±0.00 g/100mL略降为9.50±0.25%、21.8±5.28 mg/100mL、0.51±0 g/100mL,而总酚、果胶、蛋白质质量浓度依次从990.3±8.02 mg/L、366±4.70 μg/mL、595.53±20.62 μg/mL减少为557.87±4.67 mg/L、186.24±44.32 μg/mL、26.42±0.30 μg/mL有较明显下降,但澄清后的果汁非生物稳定性很好。该试验用响应面法优选出的澄清工艺合理可行,为芦柑果汁深加工及果汁产品开发提供了理论依据。

    Abstract:

    Abstract: Clarity of juice is an important factor regarding the quality of the juice as it fetches consumer attention for the product in the market. Clarification is a key step in the processing of fruit juice and is most often achieved through micro filtration, enzymatic treatment, or by using common clarifying aids like chitosan, gelatin, bentonite, silica sol, polyvinyl pyrrolidine, or a combination of these compounds. Chitosan (poly-b(1-4)N-acetyl-glucosamine) being poly-cationic in nature, nontoxic, and biodegradable, has been found to be an effective coagulating agent in aiding the removing pectin and other carbohydrates which are present in the juice. The clarification of ponkan juice by means of chitosan was studied in this paper. In order to obtain the optimal reaction conditions of clarification of ponkan juice by commercially inexpensive chitosan, the process conditions of clarification with chitosan on ponkan juice were optimized by a Box-Behnken center-united experiment design. Taking juice clarification as a dependent variable, the models were obtained by using a response surface analysis of the three factors of chitosan concentration, chitosan treated temperature, and the chitosan treated time based on a single factor experiments. The results indicated that the interaction effect of chitosan concentration and chitosan treated temperature, chitosan concentration, and chitosan treated time on the juice clarification achieved a very significant level. The influencing factors had a complicated relationship with each other. Among these factors, chitosan treated time、chitosan concentration, and the chitosan treated temperature ranked in order. The results from the Box-Behnken center-united experiment showed that the optimum technological condition for clarification of ponkan juice was adding 0.8 g/L chitosan at 59°C for 71 min and its clarification of the ponkan juice was up to 97.8%. The experiment indicated that there was a good fit between the predicted and the experimental values. The mathematical model was also very accurate. Comparing with the original ponkan juice, the contents of soluble solids, vitamin C, and titratable acidity were almost the same after clarification. Removing the pectin, total phenolics, and proteins improved the non-biological stability of the ponkan juice, because of the phenomenon of flocculating with chitosan. According to the non-biological stability tests, the results of stability tests of protein, potassium hydrogen tartaric acid, iron, copper, and oxidation showed negative, and indicated that the non-biological stability of ponkan juice were strengthened by chitosan to a certain extent.This article could provide a theoretical basis for clarifying ponkan juice in manufacture. According to the optimal technological condition of the experiment, clarification of 1 L juice only costs 0.15 yuan. The popularization and application of this technology will bring great economic benefits for the industrial production of juice.

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许 键,蔡慧农,倪 辉,杜希萍,黄高凌.壳聚糖澄清芦柑果汁工艺条件的优化[J].农业工程学报,2013,29(23):268-275. DOI:10.3969/j. issn.1002-6819.2013.23.037

Xu Jian, Cai Huinong, Ni Hui, Du Xiping, Huang Gaoling. Optimized conditions for clarification of chitosan on ponkan juice[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2013,29(23):268-275. DOI:10.3969/j. issn.1002-6819.2013.23.037

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  • 收稿日期:2013-07-03
  • 最后修改日期:2013-10-22
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  • 在线发布日期: 2013-11-07
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