无轴螺旋连续热解装置上的生物质热解特性
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科技部农业科技成果转化资金项目(2014GB2E000048);土壤植物机器系统技术国家重点实验室开放课题(2014-SKL-07)


Biomass continuous pyrolysis characteristics on shaftless screw conveying reactor
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    摘要:

    连续热解是一种高效的生物质能转化技术,无轴螺旋式连续热解装置不仅可减轻送料部件的质量,而且为热解挥发性产物的排出提供了有效空间,是极具发展前景的连续热解装置。为了解无轴螺旋式生物质连续热解特性,该文在无轴螺旋连续热解装置上,开展了以稻壳、花生壳和木薯茎秆为生物质原料的热解试验,分析了3种生物质在不同热解温度下的三态产物分布特性、热解气体组分变化规律及热解炭的组织结构和表面形貌特征。结果表明:炭产率随热解温度升高逐渐下降,气体产率逐渐上升,液体产率先上升再下降,在450℃时达到最大,产物分布特性与其他热解反应器的一致;不同原料炭产率由高到低依次为:稻壳>花生壳>木薯茎秆,液体产率由高到低依次为:稻壳>花生壳>木薯茎秆,气体产率与液体产率相反。热解气体组分受温度影响较大,热解温度升高,可燃气体组分含量不断上升,不可燃气体组分含量不断下降,不同原料对气体组分含量影响较小。热解炭的工业分析结果与原料的工业分析结果存在相关性,热解温度升高,热解炭中挥发分含量逐渐下降,固定碳及灰分含量增加,木薯茎秆炭的挥发分含量最高,花生壳炭的固定碳含量最高,稻壳炭的灰分含量最高;低温热解炭的表面官能团较为丰富,随热解温度升高官能团种类逐渐减少;原料自身结构特性对热解炭的表面形貌影响较大,随着热解温度升高,生物质原料的表面结构不断被破坏,热解炭表面出现孔隙结构,花生壳炭与木薯茎秆炭表面孔隙结构比稻壳炭更为发达。

    Abstract:

    Abstract: Technology of continuous pyrolysis is an effective method of disposing biomass, and the shaftless-screw-conveying pyrolysis reactor, which is a kind of device with great development prospects, can not only reduce the weight of the conveying mechanical components, but also provide effective space for the removal of volatile products. At present, there were few researches on the biomass continuous pyrolysis characteristics with the shaftless screw conveying reactor. So, the continuous pyrolysis of rice husk, peanut shell and cassava stalk was investigated on the shaftless-screw-conveying reactor, and the product distribution, the pyrolysis gas components and the pyrolytic charcoal characteristics of the 3 biomasses at different pyrolysis temperatures were analyzed. The pyrolysis characteristics were compared with the existing pyrolysis technology, and the material adaptability of the reactor was discussed. This paper provided a theoretical basis for the determination of the process parameters of biomass continuous pyrolysis and the utilization of pyrolysis products of different biomass materials. The results showed that the distribution of pyrolysis products was consistent with other pyrolysis reactors. With the increase of pyrolysis temperature, the charcoal yield decreased gradually, the gas yield increased, and the liquid yield increased firstly and then decreased, which reached the maximum at 450℃. The maximum liquid yield of rice husk, peanut shell and cassava stalk was 35.24%, 33.04% and 31.94% respectively. The gas yield and liquid yield presented a competitive relationship. For different bio-materials, the order of the charcoal yield from high to low was: rice husk > peanut shell > cassava stalk, the liquid yield from high to low was: rice husk > peanut shell > cassava stalk, and there were contrary rules between the gas yield and the liquid yield. The pyrolysis gas was mainly composed of CO2, CH4, H2, C2H4 and CO and the gas component content was influenced by temperature greatly. With the increase of reacting temperature, the content of the combustible gas rose, and non-combustible gas components declined. The relative content of combustible gas in pyrolysis gas reached 75% at reaction temperature 650℃. Different bio-materials had little effect on the composition and content of the gas. The industrial analysis results of the pyrolysis carbon were related to that of the raw materials. With the pyrolysis temperature increasing, the volatile content of the pyrolysis charcoal decreased gradually, and the ash and the fixed charcoal content increased. There were differences of the functional groups among different kinds of charcoals, the surface functional groups of peanut shell charcoal was more abundant than that of rice husk charcoal. In the 3 kinds of charcoals, the highest contents of volatile, ash and fixed carbon were obtained from cassava stalk charcoal, rice husk charcoal and peanut shell charcoal respectively. The structure characteristics of raw material had a greater influence on the surface morphology of carbon. The surface functional groups of low-temperature-pyrolysis charcoal were very rich, the type of the surface functional groups reduced gradually with the pyrolysis temperature increasing. The surface structure of biomass materials continued to be destroyed, and pore structure appeared when the pyrolysis temperature increased. The structure characteristics of raw material had a significant influence on the surface morphology of carbon, and the surface pore structure of peanut shell charcoal and cassava stalk charcoal was more than rice husk charcoal.

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王明峰,吴宇健,蒋恩臣,陈晓堃.无轴螺旋连续热解装置上的生物质热解特性[J].农业工程学报,2015,31(15):216-222. DOI:10.11975/j. issn.1002-6819.2015.15.030

Wang Mingfeng, Wu Yujian, Jiang Enchen, Chen Xiaokun. Biomass continuous pyrolysis characteristics on shaftless screw conveying reactor[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2015,31(15):216-222. DOI:10.11975/j. issn.1002-6819.2015.15.030

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  • 收稿日期:2015-05-04
  • 最后修改日期:2015-07-14
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  • 在线发布日期: 2015-07-29
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