非圆齿轮行星轮系自动取苗机构逆向设计分析
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国家自然科学基金(51205361);浙江省自然科学基金(LY15E050025);浙江省科技厅公益项目(2014C32024);浙江理工大学"521"人才项目、浙江理工大学科研启动项目(14022087-Y)。


Reverse design and analysis of automatic seedling pick-up mechanism with non-circular gear planetary train
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    摘要:

    单自由度传动机构实现复杂轨迹和姿态要求是机构设计难点,该文针对穴盘苗取苗机构运动要求开展非圆齿轮行星轮系传动机构的逆向设计研究,提出基于输出构件相对转角单调性的机构可再现轨迹判定准则,对于给定的预期轨迹,通过相对转角曲线的单调性判断非圆齿轮行星轮系传动的适用性;在预期轨迹的规划上研究轨迹关键点的设置方法以利于非圆齿轮的传动比设计,给出在满足机构工作轨迹和姿态要求下轨迹型值点的确定流程,编写机构的设计软件确定一组机构参数,通过ADAMS进行了机构仿真验证。研究结果表明,轨迹与送钵装置最小距离为21 mm,取苗尖嘴宽度为2.07 mm,尖嘴倾角为136.4°,取苗臂在入钵段摆角为24.3°,出钵段摆角为3.6°,投苗角为76°,齿轮模数为2.53 mm,轨迹高度为285 mm,轨迹最低位置与行星架最低点距离为34 mm,单级非圆齿轮最大传动比降为1.81,该研究为非圆齿轮行星轮系传动的设计提供了参考。

    Abstract:

    Seedling pick-up mechanism is the core mechanism of dry land automatic transplanting machine, and it replaces the traditional manual labor, which picks up seedlings from seedling box folder and sends the single seedling to the planting machine. The dry land automatic transplanting machines in Japan, South Korea and other countries adopt to bar and slider mechanism scheme or adopt chute in combination mechanism scheme, but they lack efficiency. China scholars do a lot of researches on making use of non-circular planetary gear train to achieve special non-circular trajectory, and this kind of transmission is a potential type of effective seedling pick-up mechanism, but it's very difficult to design non-circular planetary gear train mechanism when it is oriented to complex trajectory and needs to meet the attitude requirements, and the corresponding research is still not sufficient. Reverse solution is an effective way when oriented to mechanism design of complex work requirements, and the reverse design on how to plan the expected trajectory to meet the work requirements as well as the transmission ratio requirements, is the difficult points. Authors have conducted reverse design research on plug seedlings picking-up mechanism and proposed reproduced trajectory judgment criterion based on the monotonic mechanism of output member's relative angle. As to the expected trajectory, the applicability of the non-circular planetary gear system transmission can be judged by the monotonicity of relative angle curve. In this paper, the setting method of the key point in planning the expected trajectory is researched so as to facilitate the design of transmission ratio of non-circular gear, and the determination process of data point is given, which satisfies the requirement of working trajectory and attitude; through compiling mechanism's design software, a set of mechanism parameters are determined, and the simulation is carried out by ADAMS and the result is compared with that of the original design. The results achieved by this article are: the minimum distance between trace and seedling transport box is 21 mm, the minimum width of beak dimension is 2.07 mm, the inclined angle of beak shape is 136.4°, the winging angle of picking-up seedling arm is 24.3° in the feeding periods and is 3.6° in the periods of leaving seedling box, the angle of pushing seedling is 76°, the module of gear is 2.53 mm, height of trace is 285 mm, and the maximum transmission ratio of non-circular gears is 1.81. There are some improvements in the results of new design: the minimum width decreases by 3.88 mm in the seedling period; the winging angle of picking-up seedling arm decreases by 2.43° in the feeding period, which is thus useful to picking-up seedling and transplanting seedling; the distance between the trajectory and the delivering plate increases by 8.75 mm in the return period, which improves safety margin between taking seedling mechanism and delivering device; the highest point of trajectory drops by 42.67 mm, the lowest point of trajectory drops by 3.89 mm, the largest angle of picking-up arm drops from 62.21° to 55.47°, and the maximum transmission ratio of non-circular gears decreases from 1.92 to 1.81. The research in article provides a better choice for the picking-up seedling mechanism, and the reproduced trajectory judgment criterion and the trajectory planning method can give a reference for the design of non-circular gear planetary system.

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赵雄,王川,杨茂祥,孙良,陈建能.非圆齿轮行星轮系自动取苗机构逆向设计分析[J].农业工程学报,2015,31(16):30-36. DOI:10.11975/j. issn.1002-6819.2015.16.005

Zhao Xiong, Wang Chuan, Yang Maoxiang, Sun Liang, Chen Jianneng. Reverse design and analysis of automatic seedling pick-up mechanism with non-circular gear planetary train[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2015,31(16):30-36. DOI:10.11975/j. issn.1002-6819.2015.16.005

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  • 收稿日期:2015-05-29
  • 最后修改日期:2015-07-13
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  • 在线发布日期: 2015-08-15
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