稻田开放式自动化养鸭设备的研制及试验
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国家自然科学基金项目(51075238)


Development and experiment of automatic duck feeding device with opening way for paddy
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    摘要:

    为了解决鸭稻共作过程中依靠人工饲养鸭子费时费力的问题,加速推广具有良好经济效益和社会效益的水稻生态农业模式,该文设计了一种以单片机为控制核心,在无人值守情况下在稻田中自动化养鸭设备。该设备放置在稻田的输水渠上不占农田,由太阳能电池板产生的能量驱动,能够按照昼夜变化规律运行,早晨05:30后自动开门,傍晚18:00奏音乐唤鸭回笼并能自动补料、给水和关门。由于料斗放置在田间,饲料容易受潮而结拱影响补料量控制的精准度,设计了振动式料斗破拱装置,试验确定了破拱装置的振动偏心距为30 mm、转速为1 200 r/min。田间试验结果表明,在自动门延迟关门1 min和声音响度100 dB时,鸭群回笼率达到97.5%以上;自动化养鸭设备饲养鸭群体质量增长与人工喂养无显著性差异(P>0.05)。该研究成果对鸭稻共作技术的推广应用具有重要意义。

    Abstract:

    Abstract: The technology of raising duck in paddy filed has good economic and ecological benefits for rice based agriculture. The past studies are usually only based on interaction effect between ducks and paddy. In this paper, we took the development of automatic duck feeding equipment that could adapt environment of paddy as its study object. Equipment for both automatic feeding system and automatic door system are crucial issues needed to be solved by adequate design, calculation and testing. Through the relevant experiment for the speed of ducks returning to cages, we gained optimal speed of the automatic door was 5r/min. The automatic door of the related calculation showed that the adaptive quality of the automatic door was 4.15 kg, moment of inertia was 0.24 kg·m2. The time of accelerating speed of automatic doors from 0 to 5 r/min was 0.0067s. According to the dynamic theory, we obtained the minimum torque of automatic door was 9.8 N·m. Automatic door powered by 15W DC gear motor. The DC gear motor can produce 28.6 N·m torque, which can meet the designed door requirement. Due to the hopper placed in the paddy field, feed was from more easily formed arch by affecting with damp, which influenced the control precision of feed quantity. So hopper with break-arch by vibration needed to be designed. For different kinds of feed angle of repose, the hopper's cone angle was designed to 60°. Taking advantage of the relationship between the DC motor armature current and DC motor torque, we measured the range of variation of torque during hopper discharging operation. The result showed that the minimum change rate of hopper torque appeared in transitional position between the body and the cone part, and the maximal load torque of the hopper was 47.79 N in the process of running. Based on the result of load torque, 24 V, 160 W 7.5 r/min DC gear motor was selected in the actuality. The optimal parameters of the break-arch that were measured by using of three factors at three levels orthogonal test were vibration eccentricity for 30 mm, rotating speed of 1200 r/min, vibration source location as below. Using the ternary quadratic orthogonal regression experiment of field experiment, we conducted researches on the optimal parameter between audio and automatic control system for maximizing the return rate of ducks. According to absolute value of coefficient in the regression equation, the factors affecting the rate of ducks return to cages were delay time of automatic door, sonic loudness and interaction between delay time of automatic door and sonic loudness in rank from big to small. At the same time, the maximum rate of ducks return to the cage was 98% from the equation in theory. Field experiment results showed that the closed delay time of automatic door was 1 min and sonic loudness was 100 dB, which would make the return rate of ducks achieve more than 97.5%. Under the same feeding condition, contrast experiment between manual feeding and automatic feeding was carried out. The test results showed that average weight of ducks in every week was not significant difference (P>0.05), which meant the designed automatic equipment could achieve the same result compared with manual feeding. The results were of great significance for improving automation level of rice-duck technology, accelerating the promotion and application of rice-duck technology.

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任文涛,王岳,孔爱菊,辛明金,宋玉秋,邬立岩,刘翠红,崔红光.稻田开放式自动化养鸭设备的研制及试验[J].农业工程学报,2016,32(5):70-76. DOI:10.11975/j. issn.1002-6819.2016.05.010

Ren Wentao, Wang Yue, Kong Aiju, Xin Mingjin, Song Yuqiu, Wu Liyan, Liu Cuihong, Cui Hongguang. Development and experiment of automatic duck feeding device with opening way for paddy[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2016,32(5):70-76. DOI:10.11975/j. issn.1002-6819.2016.05.010

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  • 收稿日期:2015-09-09
  • 最后修改日期:2016-01-12
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  • 在线发布日期: 2016-01-29
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