脂润滑关节轴承的摩擦副表面织构设计及摩擦性能试验
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国家自然科学基金(51375132);高等学校博士点基金(20120111110026);中央高校基本科研业务费专项资金。


Surface texturing design and frictional experiment of friction pair of grease lubricated spherical plain bearings
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    摘要:

    为研究具有相对滑动运动的织构摩擦面在大载荷脂润滑条件下的摩擦特性,在关节轴承内圈表面设计制造了凹槽和凹坑2种不同形状的织构,采用表面形貌参数中的偏态、峰态和平均谷体积等参数对织构表面形貌进行表征。在专用的疲劳摩擦磨损试验机上对轴承进行摩擦性能试验,润滑剂为二硫化钼锂基润滑脂,载荷分别为20,40和60 kN,滑动速度范围为5.2~20.9 mm/s。结果表明:控制织构参数可获得所需的表面形貌参数,进而控制接触表面的摩擦学性能。对于相同的织构形状,在织构宽度(或直径)和面积密度一定时,织构深度越大,则偏态越小,峰态和平均谷体积越大,从而表面的摩擦系数也就越小;在织构深度和宽度(或直径)一定时,织构面积密度减小,则偏态减小,峰态和平均谷体积增大,滑动摩擦系数也减小。设计合理的表面织构能有效减小滑动摩擦系数,在该试验的速度和载荷范围内,与接触面未织构的轴承相比,凹槽织构和凹坑织构能使轴承滑动摩擦系数最大减小46.2%和60%。该研究可为脂润滑条件下相对滑动摩擦面的织构设计和摩擦性能预测提供参考。

    Abstract:

    Abstract: Surface texturing is an efficient method to produce various microstructures on the friction face. It has been used in many fields. As a surface-engineering technique, it is used for reducing and controlling friction and wear, to improve reliability of mechanical components and enhance its service life. Research on surface texturing was conducted to find the optimal texturing parameters such as texture depth, width/diameter and area density, and it was still a trial-and-error approach. In order to investigate the relationship between texturing parameters and three-dimensional (3D) surface characterization parameters, and the correlation between tribological behavior and surface characterization parameters, we firstly designed 2 types of surface textures, i.e. grooved and dimpled microstructures. They had different texture depth, width or diameter, spacing and area density. Then laser ablation was performed on the inner surfaces of spherical plain bearings. All specimens were measured to obtain 3D topography and 3D roughness parameters by using a non-contact 3D surface profiler. The textured surface topography was characterized by surface topography parameters including skewness, kurtosis, and mean dale volume. Finally, tribological tests were conducted on an electro-hydraulic servo tribological test rig under different normal loads and sliding speeds. In the tests, all specimens were lubricated with molybdenum disulfide lithium-based grease. For the relation between texturing parameters and characterization parameters, it was demonstrated that the texturing parameters significantly affected the surface characterization parameters. For a certain type texture, when the texturing area density and width (or diameter) were constant, the values of kurtosis and mean dale volume increased and the skewness decreased (i.e. larger negative skewness) with the increase of texturing depth. When the texturing depth and width (or diameter) were constant, the arithmetical mean deviation and root mean square deviation of the profile and the skewness decreased, and the kurtosis and mean dale volume increased with the decrease of the texturing area density. It was suggested that we could obtain desired surface topography parameters by changing the texturing parameters. As for the influence of characterization parameters on the tribological performance, the results showed that under the present experimental conditions, the characterization parameters skewness and kurtosis had remarkable effects on the friction coefficient of the sliding surface. For a certain type surface texturing, under the same operating conditions, a specimen with more negative skewness and greater kurtosis would show smaller friction coefficient. And in general, the friction coefficient decreased with the increase of mean dale volume, but the effect was not obvious. The results also indicated that the spherical plain bearing with well-designed textured friction surface exhibited lower friction at different normal loads and sliding speeds compared with un-textured one. The maximum reduction in friction coefficient was 46.2% (grooved texturing) and 60% (dimpled texturing) at 20 kN load and 20.9 mm/s sliding speed. Under grease lubrication conditions, the relation curves of friction coefficient versus sliding speed were straighter than that obtained under oil lubrication conditions. For both grooved and dimpled textured surfaces, the effect of speeds on the friction coefficient is not distinct. In addition, lower texturing area density and higher depth will contribute to the forming of steady flow between the friction surfaces and within the micro cavities, which is helpful to capture bigger particles and as a result, exhibits better tribological performance.

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汤占岐,刘小君,逄明华,刘焜.脂润滑关节轴承的摩擦副表面织构设计及摩擦性能试验[J].农业工程学报,2016,32(12):61-67. DOI:10.11975/j. issn.1002-6819.2016.12.009

Tang Zhanqi, Liu Xiaojun, Pang Minghua, Liu Kun. Surface texturing design and frictional experiment of friction pair of grease lubricated spherical plain bearings[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2016,32(12):61-67. DOI:10.11975/j. issn.1002-6819.2016.12.009

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  • 收稿日期:2015-08-15
  • 最后修改日期:2016-03-21
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  • 在线发布日期: 2016-05-09
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