单泵多马达传动系统输出转矩特性分析与试验
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国家自然科学基金资助项目(50975246)


Analysis and experiment of output torque characteristics of single-pump multi-motor transmission system
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    摘要:

    为了使单泵多马达系统的输出转矩更加平稳,以双作用叶片泵和双作用双定子马达组成的传动系统为例,利用波动系数分析了在输入油液存在波动的前提下双作用双定子马达的输出转矩的特性,并搭建了单泵多马达传动系统试验平台。试验结果表明:多马达受到脉动油液作用后,在不同的工作方式下输出特性不同。当泵和马达波动周期一致时,其中内外马达差动工作时输出的转矩脉动最小,其转矩不均匀系数约为1.5%~1.9%。滞后角不同对内外马达并联工作时输出的转矩脉动影响较大,其转矩不均匀系数值最大时约为1.9%~2.7%,大于其他3种工作方式的转矩不均匀系数值。合理地调整滞后角可以使内外马达并联工作时输出转矩的转矩不均匀系数值小于内马达或外马达单独工作时的转矩不均匀系数值,降至1.9%~2%,也可使马达整体的输出转矩脉动降低,说明滞后角对马达输出的转矩脉动有很大的影响。该研究可为减小马达转矩脉动和单泵多马达传动系统的设计与应用提供参考。

    Abstract:

    Abstract: The single-pump multi-motor transmission system can provide multiple speeds and torques. In order to make the output torque of the single-pump multi-motor transmission system more stable, the system, which was composed of double-action pump and double-action double-stator motor, was selected as the object of research, the fluctuant factor was adopted to analyze the influence of the fluctuant input oil on the output torque of the motor, and the fluctuant curves of the motor were drawn under 4 different working ways (inside motor working alone, outside motor working alone, inside and outside motor working jointly, and inside and outside motor working differentially). The practical output torque fluctuation of motor was liner superposition between torque fluctuation and input oil fluctuation. Their fluctuant curves were linearly combined with the same method. When the pulsation cycle of input oil was different from output torque's, the sum of them was aperiodical, and the practical output torque fluctuation was irregular. On the contrary, when the pulsation cycle of input oil was identical with output torque's, by adjusting the lag angle between pump and motor, their fluctuant curves could be reasonably stacked, and the motor could practically output the minimum torque fluctuation. To verify the influence of lag angle on the single-pump multi-motor transmission system, a test platform was established, which was composed of double-action pump and double-action double-stator motor. By recording the multi-group measuring instantaneous output torque values, the multiple torque fluctuating coefficients were calculated under each working way of motor and then the fluctuation curves were drawn together. These lines could intuitively reflect output torque fluctuation values under different working ways of motor and compare the different effect on the output torque fluctuation by adjusting lag angle. The results showed that under the premise of input oil fluctuating, the motor had different output characteristics under different ways of working. When the pump fluctuation cycle was consistent with the motor's, the output torque fluctuation under the way of the inside and outside motor working differentially was the minimum, whose torque fluctuating coefficient was about 1.5%-1.8%. The output torque fluctuation under the way of inside motor working alone was always less than the outside motor's. Different lag angles had different effects on the output torque fluctuation of motor. Among the 4 different working ways, the way of inside and outside motor jointly working was most affected by lag angle, whose torque fluctuating coefficient value was up to about 1.9%-2.7%; and its change range was the most, about 0.8%, more than the other 3 working ways. Reasonably adjusting lag angle could make the output torque fluctuation coefficient under this working way decrease to 1.5%-2%, which was less than that under the ways of the inside or outside motor working alone, and the overall change range reduced to about 0.5%. Reasonable lag angle could also make the overall output torque fluctuation of the motor reduced. This experiment indicates that lag angle has a great impact on the output torque fluctuation of the motor. For the transmission of high precision occasions, the research on reasonable lag angle has great significance can provide a theoretical basis for the piping layout of single-pump multi-motor transmission system.

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闻德生,王京,柴伟超,甄新帅,陈帆,马光磊.单泵多马达传动系统输出转矩特性分析与试验[J].农业工程学报,2016,32(12):88-95. DOI:10.11975/j. issn.1002-6819.2016.12.013

Wen Desheng, Wang Jing, Chai Weichao, Zhen Xinshuai, Chen Fan, Ma Guanglei. Analysis and experiment of output torque characteristics of single-pump multi-motor transmission system[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2016,32(12):88-95. DOI:10.11975/j. issn.1002-6819.2016.12.013

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  • 收稿日期:2015-09-11
  • 最后修改日期:2016-03-09
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  • 在线发布日期: 2016-05-09
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