基于Weibull分布函数的马铃薯丁薄层热风干燥特性
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公益性行业(农业)科研专项"适于不同区域农户小型储粮设施研究与示范推广"(20100377);粮食流通数字化集成技术研究与示范课题(2013BAD17B07);粮食干燥控速模型及智能系统的研究(201313001-07)


Drying characteristics of diced potato with thin-layer by hot-wind based on Weibull distribution function
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    摘要:

    为了实现马铃薯的规模化热风干燥,提高脱水制品的品质、降低生产能耗和成本,该文以薄层干燥试验为基础,研究了鲜切马铃薯丁在不同热风温度(40、50、60、70、80、90 ℃)、风速(0.5、1.0、1.5、2.5、3.5 m/s)和切丁长度(2.5、5、10、15 mm)条件下的干燥曲线、水分有效扩散系数和干燥活化能。利用Weibull分布函数拟合了干燥曲线,并建立了风温、风速和切丁长度与模型参数的定量关系。研究表明:鲜切马铃薯丁的热风干燥过程服从Weibull分布函数(R2=0.991~0.999),是典型的降速干燥过程,模型的尺度参数α与热风温度、风速和切丁长度有关;模型的形状参数β与风速和切丁长度有关,而温度对其影响不显著(P>0.05);水分有效平均扩散系数在1.859~12.509×10-9 m2/s之间,与热风温度和风速显著相关(P<0.05),而物料切丁长度对其影响不显著(P>0.05);几何尺寸Rg值与干燥物料的切丁长度和风速有关;马铃薯丁热风干燥的活化能为19.107 kJ/mol。该研究可为马铃薯热风干燥提供理论和技术基础。

    Abstract:

    Abstract: Potato, which is widely regarded as a total nutrient food, is the fourth major food crop after wheat, corn and rice in the world. In the same time, potato is one of the most highly productive food crops in China with potentiality of further development in the future and has been widely used in the food, feedstuffs and pharmaceutical industry. So it has also been endowed with the properties of both food crops and commercial crops. The preservation techniques in China, the largest potato producer, are so lagging that the loss amount is estimated to be over 15% each year, which is far above that of developed countries in Europe and America. The potato drying process is an important step as it plays a crucial role in reducing the moisture of agricultural products, extending the storage period and improving the additional values. As the most extensive method among all artificial drying processes, hot air drying has the properties of easy manipulation, low cost, and fewer demands for the environment, space and equipment. Research on the property of hot air drying, development of drying models and determination of water transfer parameters has great importance to the effectiveness in predicting, regulating and optimizing of the drying process. In this paper, the drying curves, the material temperature, the moisture effective diffusivity velocity and the activation energy are discussed at the different hot-air temperature, air velocity and dice length based on the thin layer drying experiments. The hot air temperatures are taken as 40, 50, 60, 70, 80 and 90 ℃. The air velocities are 0.5, 1.0, 1.5, 2.5 and 3.5 m/s. The potato dices have the cross section of 10 mm × 10 mm, and the lengths are classed as 2.5, 5, 10 and 15 mm. The main results are as follows. The hot air drying of fresh diced potatoes has typical characteristics of the Weibull distribution with the falling rate. The process can be divided into 2 phases, i.e. the stage at first increase phase and then the deceleration phase. The drying time is shortened with the rising of the hot air temperature and the decreasing of the dice length, and the air velocity has a little effect on the time except the early stages when the increasing air velocity can give the promotion of drying rate. The hot-air drying process of fresh diced potatoes obeys the Weibull function, and the value of R2 ranges from 0.991 to 0.999, which means the hot-air drying process is in good agreement with the Weibull distribution function. The scale parameter in the model grows with the increase of hot-air temperature and air velocity, and decreases with the rise of dice length. The shape parameter in the model has positive correlation with the dice length and air velocity, while air temperature causes little impact on the shape parameter. The moisture effective diffusivity velocity, which is between 1.859×10-9 and 12.509×10-9 m2/s, is significantly (P<0.05)correlated to the hot-air temperature and air velocity, but the dice length is not significantly (P>0.05). The geometric dimension parameter is relevant to the dice length and air velocity, which increases with the rise of air velocity and dice length). The activation energy of hot-air potato drying is found to be 19.107 kJ/mol, which is lower than the average activation energy of diced or chipped fruit and vegetable, and thus hot-air potato drying is easier to accomplish. This research will help to provide theoretical and technical foundation to the hot-air drying of the fresh diced potato.

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尹慧敏,聂宇燕,沈瑾,吴文福,窦建鹏,成荣敏,陈俊轶.基于Weibull分布函数的马铃薯丁薄层热风干燥特性[J].农业工程学报,2016,32(17):252-258. DOI:10.11975/j. issn.1002-6819.2016.17.033

Yin Huimin, Nie Yuyan, Shen Jin, Wu Wenfu, Dou Jianpeng, Cheng Rongmin, Chen Junyi. Drying characteristics of diced potato with thin-layer by hot-wind based on Weibull distribution function[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2016,32(17):252-258. DOI:10.11975/j. issn.1002-6819.2016.17.033

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  • 收稿日期:2016-04-11
  • 最后修改日期:2016-06-18
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  • 在线发布日期: 2016-08-05
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