方形喷洒域摇臂式喷头流道优化及内部流场数值仿真研究
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国家重点研发计划"水资源高效开发利用"重点专项(2017YFC0405103);中央高校科研业务专项(z102021848,z109021807)


Optimization and flow numerical simulation of flow passage of square spray field impact sprinkler
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    摘要:

    针对圆形喷洒域摇臂式喷头喷洒重叠多和超喷漏喷普遍,现行方形喷洒域摇臂式喷头机构复杂、旋转能耗大、局部水头损失大、喷洒形状与标准正方形偏差大等问题,该文通过对流量调节器喉口断面菱形化和流道流线化,对方形喷洒域摇臂式喷头流量调节器的形体进行优化,减少了不利的水头损失,实现了精准方形喷洒的目标。根据水动力学的能量方程及动量方程推出了流量调节器局部水头损失的计算公式;并运用三维软件Pro/E建立流量调节器及喷头的三维内流道几何模型,利用CFD软件建立其流体力学RNG k-ε湍流数值模型,对流量调节器及喷头的内流场进行数值模拟,获得了压强、流速的动态分布规律,进而求得优化前后方形喷洒域喷头不同旋转姿态时的水头损失及流量,结合同型号喷头的出口流量与射程关系计算出优化前后的射程,进而对优化前后方形喷洒域喷头不同旋转姿态时的水头损失、流量、射程及喷洒形状等性能进行全面评价,验证方形喷洒域摇臂式喷头流道优化成果的可靠性。结果表明:优化后的方形喷洒域摇臂式喷头结构简单、水力自控、节能耐久、喷洒形状标准、水头损失小;在额定工作压力范围内优化后的摇臂式喷头水头损失降低25.8%,流量增大12.87%,喷洒形状系数提高15.6个百分点,为方形喷洒域摇臂式喷头的设计制造及应用推广提供理论参考。

    Abstract:

    Sprinkler irrigation is one of the main water-saving irrigation methods at home and abroad. As a common water-saving irrigation equipment, impact sprinkler is widely used in landscaping and agricultural irrigation fields. The traditional impact sprinkler with circle spray filed has the disadvantages of overlap spray, excessive spray and missing spray. In response to above disadvantages, impact sprinkler with square spray field has been improved but it remains facing many problems such as complicated mechanical structure, excessive head loss, and it’s spray shape deviates from square. In order to reduce the local head loss, the inner passageway of spray’s flow regulator consist of hollow shaft and threaded pipe was optimized with streamline. To achieve the goals of accurate square spray field, the docking port between hollow shaft and threaded pipe was reshaped with diamond shape as entry end connect to threaded pipe and star shape as export end connect to hollow shaft. The improvement above can effectively reduced the head loss that was unfavorable to the spray shape, and improved the range and spray shape factor. To evaluate the drag reduction effect in passageway of sprinkler, the flow regulator was divided into four part according to it’s inner flow state. Then the head loss formulas for each part were derived by energy equation and momentum equation of hydrodynamics. The whole head loss of the optimized flow regulator was expressed as sum of the four parts head loss related to their flow velocity and loss coefficient effected by passageway’s shape at last. The flow velocity of each part could be obtained by simulating which was conducted in this paper. This work provided a theoretical basis for the selection of the flow regulator inlet and outlet and flow passage optimization of the square spray field impact sprinkler. For global flow analysis and provide flow velocity result for head loss calculation, the three-dimensional unsteady numerical simulation of the inner flow path of the square spray field impact sprinkler was carried out. The 3D geometric model of flow regulator was established using Pro/E software. The distribution regularities of velocity and pressure were simulated by FLUENT software with the RNG k-ε turbulence model. Pressure inlet was set as the inlet boundary condition in the model, with the working pressure 250, 300, 350, 400, 450 and 500 kPa respectively. According to the relationship between the flow rate and the range of the same type of Rain Bird impact sprinkler without the flow regulator, the range of four corners of a square spray field sprinkler with optimized flow regulator was calculated. According to the working equation of the square spray impact sprinkler, the variation rule of the range under different rotation angles can be obtained. Finally, comparting with the same type of Rain Bird sprinkler, the optimization effect of the square sprinkler was evaluated by the variation of the head loss, flow rates, range change and spray shape, and the reliability of the results was verified. The results show that the new type of square spray field sprinkler is simple in structure, hydraulic automatic control, energy saving, durable and convenience, and has standard spraying shape with small head loss. Compared with the square spray field sprinkler before optimized, the head loss of the optimized square spray field sprinkler in the rated working pressure reduced by 25.8%. The flow regulator range of the improved sprinkler is enlarged, with maximum flow rate increasing by 12.87% and minimum decreasing by 12.83% respectively. In addition, the spray shape factor is 86.89% which rises 15.6 percentage points and the excessive spray error reduces 9.85 percentage paints. This provides a theoretical reference for the design, manufacture and application of the square spray field sprinkler.

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王正中,翟超,王文娥,范兴科,吴普特.方形喷洒域摇臂式喷头流道优化及内部流场数值仿真研究[J].农业工程学报,2019,35(2):71-79. DOI:10.11975/j. issn.1002-6819.2019.02.010

Wang Zhengzhong, Zhai Chao, Wang Wen'e, Fan Xingke, Wu Pute. Optimization and flow numerical simulation of flow passage of square spray field impact sprinkler[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2019,35(2):71-79. DOI:10.11975/j. issn.1002-6819.2019.02.010

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  • 收稿日期:2018-09-14
  • 最后修改日期:2019-01-01
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  • 在线发布日期: 2019-01-21
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