低定量环保型水稻秸秆纤维地膜制造工艺参数优化
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国家重点研发计划(2018YFD0201004)


Optimization of technical parameters for making light-basis-weight and environment-friendly rice straw fiber film
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    摘要:

    为解决中国农业生产中化肥农药长期不合理的施用、秸秆和土壤中残膜等农业废弃物不合理的处置等农业面源严重污染的问题,为降低生物质基降解地膜的生产成本、节约纤维用量,探究低定量环保型可降解纤维地膜制造工艺参数的最优组合,对55 g/m2低定量环保型水稻秸秆纤维地膜的工艺及性能进行了试验研究。以水稻秸秆纤维为主要原料,添加商品浆、功能助剂等,应用五因素五水平1/2实施正交旋转中心组合试验方法,以打浆度、混合比、松香、矾土和湿强剂质量分数为影响因子,以地膜的干抗张力、湿抗张力、耐破度为响应函数,研究得出了打浆度31°~48°、混合比45%~50%、松香质量分数1.2%、矾土质量分数6%、湿强剂质量分数2.0%的低定量环保型水稻秸秆纤维地膜最佳工艺参数组合,所得纤维地膜的干抗张力大于32 N、湿抗张力大于12 N、耐破度大于100 kPa,可满足地膜田间覆盖机械性能要求。研究结果为水稻秸秆制备可降解地膜提供理论依据和技术支撑。

    Abstract:

    Abstract: In order to provide theoretical basis and technical support for the production of biodegradable fiber mulch film, which can meet the requirements of organic cultivation of crops, experiments were conducted using rice straw fiber as raw material, with the clean pulping and papermaking process, and adding commercial pulp and functional additives to analyze the optimal combination of process parameters for the preparation of the manufacturing 55g/m2 light-basis-weight and environment-friendly degradable rice straw fiber film. The optimization of the technological parameters effect on the mulching was studied by the method of the central composite quadratic orthogonal rotational optimizing experiment. Beating degree, ratio, rosin, bauxite, and wet strength agent were selected as input variables, and dry tensile strength, wet tensile strength, and bursting strength were used as response functions. Experimental results indicated that: 1) According to the response surface diagram, the positive effect of ratio on dry tensile strength and wet tensile strength was higher than that of rosin, the effect of ratio on dry tensile strength and wet tensile strength was higher than that of bauxite, and the effect of wet strength agent on dry tensile strength and wet tensile strength was higher than that of rosin. Therefore,the order of contribution rate of each factor to dry tensile strength and wet tensile strength were ratio, wet strength agent, bauxite, beating degree, and rosin. 2) The effect of ratio on bursting strength was higher than that of rosin, the effect of bauxite on bursting strength was higher than that of rosin, and the effect of wet strength agent on bursting strength was higher than that of rosin. Therefore,the order of contribution rate of each factor to bursting strength was ratio, bauxite, wet strength agent, rosin, and beating degree. 3) An optimum technology parameters of 55 g/m2 light-basis-weight and environment-friendly degradable rice straw fiber film was beating degree 31°~48°SR, ratio 45%~50%, rosin 1.2%, bauxite 6%, and wet strength agent 2.0%, in this case, dry tensile strength of 55g/m2 light-basis-weight and environment-friendly degradable rice straw fiber film was higher than 32 N, wet tensile strength higher than 12 N, and bursting strength higher than 100 kPa, and the film met the mechanical property requirements for field mulching. 4) Manufacturing film samples were accorded to the optimal process results, that were beating degree 40°, mixing ratio 45%, rosin 1.2%, bauxite 6%, and wet strength agent 2.0%. Evaluation indicators were separately determined and taken 10 parallel verifications. Experimental results indicated that the dry tensile strength was 33.4 N, the wet tensile strength was 11.9 N and the bursting strength was 137 kPa. The results were correct and credible. According to the standard of tensile strength and bursting strength, manufacturing 55g/m2 light-basis-weight and environment-friendly degradable rice straw fiber film was feasible.

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明向兰,陈海涛,魏志鹏.低定量环保型水稻秸秆纤维地膜制造工艺参数优化[J].农业工程学报,2019,35(19):259-266. DOI:10.11975/j. issn.1002-6819.2019.19.032

Ming Xianglan, Chen Haitao, Wei Zhipeng. Optimization of technical parameters for making light-basis-weight and environment-friendly rice straw fiber film[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2019,35(19):259-266. DOI:10.11975/j. issn.1002-6819.2019.19.032

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  • 收稿日期:2019-01-29
  • 最后修改日期:2019-08-25
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  • 在线发布日期: 2019-10-23
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