并联机器人串类水果抓取模型及抓取位姿计算
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国家自然科学基金项目(51375210);镇江市重点研发计划(GZ2018004);江苏高校优势学科建设工程资助项目;江苏省研究生科研与实践创新计划项目(KYCX17_1780)


Grasping model and pose calculation of parallel robot for fruit cluster
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    摘要:

    针对随机放置串类水果图像中主果梗和非主果梗间特征区别不明显、平面轮廓法获取的机器人抓取位姿信息较少的问题,该文构建了并联机器人串类水果三维抓取模型,并提出一种基于主果梗骨架和三维抓取模型的4-R(2-SS)并联机器人随机放置串类水果抓取位姿计算方法,以获取较高精度、包含较多信息的抓取位姿,进一步提高机器人对串类水果的抓取成功率。采用果粒和果梗区域的轮廓间距构建用于提取串类水果果梗轮廓的形态学图像分割法,并基于多维特征向量和高斯混合模型聚类算法提取主果梗;根据主果梗三维位姿和机器人夹持机构特征构建4种基于主果梗骨架的随机放置串类水果三维抓取模型,获取夹持机构的空间位置、绕Z轴的旋转角度以及手指开口宽度的抓取位姿信息。将提出的抓取位姿计算方法应用于课题组研制的4-R(2-SS)并联机器人串类水果机器视觉自动分拣系统进行试验验证。试验结果表明,相对于基于平面轮廓的抓取位姿获取方法,基于本文方法的有分支主果梗和无分支主果梗串类水果的抓取成功率分别提高14和12个百分点,平均抓取成功率提高13个百分点。本文提出的抓取位姿计算方法可有效提高4-R(2-SS)并联机器人机器视觉系统对随机放置串类水果抓取位姿的获取精度,有助于进一步实现串类水果的准确快速自动分拣。

    Abstract:

    Grasping pose calculation with high accuracy and efficiency is precondition to realize the accurate, fast and nondestructive automatic sorting based on machine vision for a robot. Due to the unconstraint shape and location of stalk, the variability of cluster morphology, and unobvious difference between the stalk region and non-stalk region in the image of randomly placed fruit cluster, it is difficult to acquire the grasping pose parameters of robot for fruit cluster sorting based on machine vision accurately. Therefore, in this paper, a grasping pose calculation method of parallel robot for fruit cluster based on 3D grasping model is proposed by fitting stalk skeleton of fruit cluster and constructing 3D grasping model for the machine vision automatic sorting system for fruit cluster based on 4-R(2-SS) parallel robot. Firstly, according to the stalk node, the relationship between the finger length of robot clamping mechanism and centerline of stalk, the stalk of fruit cluster is divided into four categories: the long stalk without node, the short stalk without node, the long stalk with node and the short stalk with node. Four 3D grasping models of randomly placed fruit cluster based on the stalk skeleton are constructed according to the 3D pose of stalk and the features of robot clamping mechanism. The models does not need to calculate the contour parameters of stalk without constraint shape and location, and solve the problem that it is difficult to grasp randomly placed fruit cluster stably and effectively adopting the 2D grasping pose based on plane contour parameters. Secondly, a morphological image segmentation method for extracting stem region of fruit cluster is designed based on the distance between the contours of stem region and berry region. Then a multi-dimensional feature vector is constructed based on the descriptors of region. The Gaussian mixture model that can learn the object features independently is adopted to extract the stalk region from the stem region. It can solve the problem that it is difficult to extract and fit the stalk skeleton accurately because of the variability of cluster morphology, unobvious difference between the stalk region and non-stalk region in the image of randomly placed fruit cluster. Thirdly, the grasping pose parameters including spatial position, rotation angle about Z-axis and finger opening width of clamping mechanism under different grasping conditions are calculated based on the stalk skeleton of fruit cluster and 3D grasping model. Then the transformation matrix of clamping mechanism from the current pose to the grasping pose in world coordinate system is calculated based on the closed loop of coordinate transformation chain, which can be directly used to realize the automatic and stable grasping of fruit cluster. Finally, the proposed grasping pose calculation method is verified by experiments with the self-developed machine vision automatic sorting system for fruit cluster based on 4-R(2-SS) parallel robot. The average errors of pose parameters x, y, z, θ and w calculated by the proposed grasping pose calculation method are 1.400 mm, 1.217 mm, 1.837 mm, 3.331° and 0.833 mm respectively. Compared with the existing 2D grasping pose calculation method, the success rates of grasping for the fruit cluster with stalk node and the fruit cluster without stalk node, and the average success rate of grasping based on the proposed method increased by 14, 12 and 13 percentage points respectively. Experimental results demonstrate that the proposed grasping pose calculation method of parallel robot for fruit cluster based on 3D grasping model can effectively improve the grasping accuracy of 4-R(2-SS) parallel robot for randomly placed fruit cluster based on machine vision, and realize accurate and fast automatic sorting of fruit clusters.

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张千,高国琴.并联机器人串类水果抓取模型及抓取位姿计算[J].农业工程学报,2019,35(23):37-47. DOI:10.11975/j. issn.1002-6819.2019.23.005

Zhang Qian, Gao Guoqin. Grasping model and pose calculation of parallel robot for fruit cluster[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2019,35(23):37-47. DOI:10.11975/j. issn.1002-6819.2019.23.005

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  • 收稿日期:2019-07-04
  • 最后修改日期:2019-11-20
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  • 在线发布日期: 2019-12-16
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