叶片数对离心泵振动噪声性能的影响
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国家自然科学基金(51679110、51779108);江苏省自然科学基金BK20161350;江苏省农业重点研发计划(BE2017356)


Effects of blade number on flow induced vibration and noise in centrifugal pump
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    摘要:

    叶片数是离心泵的主要几何参数之一。为研究叶片数对离心泵振动噪声性能的影响,以比转速为97的离心泵为例,对比了不同叶片数下的水力和振动噪声性能,并采用FEM\BEM声振耦合计算方法对流动激励下的振动及其声辐射噪声进行了数值模拟,同时与试验数据进行对比分析。结果表明:提出的数值模拟方法可用于预测泵的流动诱导振动和声辐射性能,且在模拟中考虑口环泄漏的影响能够提高计算精度,有口环方案预测得到的振幅较无口环方案的预测精度提高了13.5%。随着叶片数的增加,扬程和轴功率均逐渐增大,最大增幅分别为15.9%和14.1%;效率随叶片数的增加呈先增大后减小再增大的趋势。离心泵蜗壳的压力脉动幅值随叶片数的减小而增大。由于叶轮蜗壳动静干涉的作用,蜗壳隔舌处、第1到第2断面间和扩压管壁面等3个区域的压力脉动幅值相对较高。随着叶片数的减少,蜗壳壁面的振动位移有所增大,最大位移主要发生蜗壳第8断面处。振动速度随着叶片数的增大后减小,与振动位移的规律有一定的差异,振动高速区主要集中在隔舌、蜗壳的第4与第6断面之间和靠近扩压管的第8断面处。设计工况下,泵在叶频对应的声压级和声强随着叶片数的增加先增大后减小,高声压级区域主要出现在泵出口附近的高振动速度引起的垂直方向。综合考虑水力和振动噪声性能,确定该模型泵的最佳叶片数为6。

    Abstract:

    The number of blades is one of the main geometric parameters of centrifugal pump, which is widely used in agricultural machinery, and it has an important influence on the vibration and noise of centrifugal pumps. Both vibration and noise can affect the centrifugal pump performance and its life, and the sources of vibration and noise may lie in hydraulic or mechanical aspects. In fact, most previous works for vibration and noise of centrifugal pumps mostly focused on theoretical and experimental studies. However, these studies seem to simulate the volute and impeller interactions only, without consideration of the leakage flow paths. The leakage flow paths between the rotating impeller and the stationary housing play an important role in centrifugal pumps. Therefore, understanding the influence of the blade number and the leakage flow paths in centrifugal pump is an urgent problem to be solved. In this paper, the vibration and sound radiation of volute under flow excitation was simulated by FEM/BEM acoustic-vibration method. The experiment was carried out to study the effects of blade number on the vibration and noise based on a centrifugal pump with a single entry and a single volute. Comparing the different performances of centrifugal pump with various blade numbers, it was found that with the increase of blade number, the head and shaft power increased gradually, and the efficiency increased first, then decreased and increased with the increase of blade number. In addition, the numerical simulation results of volute with and without leakage flow paths were compared. The vibration and noise induced by inner flow of the pump with different blade number were analyzed under design flow condition. It was found that the results of simulation were validated by the vibration acceleration of the monitoring points on volute compared with the experimental vibration acceleration. The numerical simulation method proposed in this paper could be used to predict flow-induced vibration and acoustic radiation of volutes under design conditions. The errors value of head, efficiency and shaft power between numerical calculation and experiments were within 5.06%, 5.34% and 5.68% respectively. The amplitudes of simulation with the leakage flow paths were coincident with the experimental results than the results without the leakage. The peak error between the simulation amplitude with and without leakage flow paths was 13.5%. To reveal the effects of the blade number on pressure fluctuation and vibration, the contrast with different blade numbers was considered objectively. As the number of blades decreased, the pressure fluctuation and vibration displacement of the volute of centrifugal pump increased. High amplitude regions appeared at the volute tongue, the first and second hydraulic profile of the volute and the eighth hydraulic profile were close to the diffuser. The maximum vibration displacement mainly concentrated at the eighth hydraulic profile. According to the analysis, the significant high levels of vibration velocity can mainly classify in three regions, around the tongue, between the fourth and the sixth hydraulic profile of the volute, and the eighth hydraulic profile was close to the diffuser. However, the variation of the velocity disagreed with the displacement. That meant the vibration velocity was not only relative to the displacement, but also relative to the frequency. In terms of the noise on these impeller with diverse blade number, the vibration speed and radiated sound pressure level of the volute surface first increased and then decreased with the increase of the number of blades, besides, when the impeller was five blades, the vibration speed and noise reached the maximum value. The region of high noise level mainly appears in the vertical direction. The results can provide a reference for the further analysis on vibration and noise reduction design of centrifugal pump.

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谈明高,陆友东,吴泽瑾,吴贤芳,刘厚林.叶片数对离心泵振动噪声性能的影响[J].农业工程学报,2019,35(23):73-79. DOI:10.11975/j. issn.1002-6819.2019.23.009

Tan Minggao, Lu Youdong, Wu Zejing, Wu Xianfang, Liu Houlin. Effects of blade number on flow induced vibration and noise in centrifugal pump[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2019,35(23):73-79. DOI:10.11975/j. issn.1002-6819.2019.23.009

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  • 收稿日期:2019-07-20
  • 最后修改日期:2019-10-30
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  • 在线发布日期: 2019-12-16
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