柴油机CDPF被动再生特性及再生机理分析
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国家自然科学基金资助项目(51666007;51665023;51865002)


Analysis of Passive Regeneration Characteristics and Regeneration Mechanism of Diesel Engine CDPF
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    摘要:

    为了探究CDPF(catalyzed diesel particulate filter)的再生性能及再生机理,该文利用发动机试验台,分别对催化剂负载量为0、530和636 g/m3的3组CDPF开展耐久循环工况下的再生特性试验研究。试验结果表明,测试过程中被动再生消耗NO2,530 g/m3 CDPF(CDPF1)在大负荷工况下,后端NO2浓度低于前端,随着催化剂负载量增加,636 g/m3 CDPF(CDPF2)的后端NO2浓度高于前端。在耐久循环的首个3 000 r/min、100%负荷工况时,CDPF1与CDPF2的排气压降比DPF(diesel particulate filter)低约14 kPa。耐久循环测试中,CDPF1的再生效率为87.5%,CDPF2的再生效率达到93.1%。利用量子化学密度泛函理论DFT(density functional theory),构建了组成Soot的大分子菲与NO2,在Pt(111)晶面氧化为CO和CO2的反应模型。通过DFT计算呈现NO2的N=O化学键断裂、解离产生的活性氧O与菲基的1号C在Pt晶面滑移并结合的反应历程。利用DFT计算得到的化学反应动力学参数,对CDPF1进行再生过程的一维仿真计算,排气压降的模拟值与试验值误差范围在3%以内。研究结果可为提高CDPF再生效率提供理论依据与工程指导。

    Abstract:

    To explore the regeneration performance and mechanism of the catalyzed diesel particulate filter (CDPF), an engine bench test was carried out to study the regeneration characteristics for three groups of CDPFs with catalyst loading of 0, 530(CDPF1) and 636 g/m3(CDPF2) under endurance cycle conditions in this paper. The endurance cycle tests consist of 26 operating conditions, and each test cycle lasted 5 hours, which equivalent to the vehicle traveling 800 km on the actual road. The test results showed that exhaust pressure drop across CDPF during the test was significantly lower than that of DPF. When the inlet temperature reaches 500 ℃, the pressure drop between CDPF1 and CDPF2 was about 14 kPa lower than that of DPF. From the 8th operating condition of endurance cycle to the 25th, CDPF could almost completely oxidize the trapped soot. Passive regeneration consumes NO2, and the NOx concentration of CDPF1 with 530 g/m3 catalyst loading was lower than that of the front end under heavy load conditions. The CDPF2 with 636 g/m3 catalyst loading produced higher concentration of NO2 with the increase of catalyst loading, and generated amounts of oxidation components were higher than consumed amounts of passive regeneration. Therefore, regeneration efficiency of CDPF was greatly increased compared with DPF, the regeneration efficiency for endurance cycle of CDPF1 was 87.5%, and that of the CDPF2 was 93.1%. Because the soot emitted by diesel engines have 11 kinds of polycyclic aromatic hydrocarbons, and phenanthrene is composed of 3 ring aromatics accounts for the largest proportion, so the density functional theory (DFT) in quantum chemistry was used to construct the oxidation reaction model of phenanthrene and NO2 to produce CO and CO2 on the Pt (111) crystal plane in the paper. DFT calculation results showed that O1 atom in NO2 was continuously slipped on the Pt(111) crystal plane, and chemical double bond of the N=O was gradually elongated and broken, and dissociated produced the active oxygen O1. The C=C double bond was produced by C1 and C2 atoms of phenanthrene radical, and the C-C single bond was elongated between C1 and C10 atoms. The C1 atom was dissociated from phenanthrene radical after C-C bond was broken. The dissociated C1 and active O1 atoms continued to slip on Pt crystal plane and approach each other, gradually producing a C-O single bond and finally generating CO molecule. The activation energy of C1 atom oxidized to CO was 234 kJ/mol, and reaction rate coefficient was 1.34×1018/s. When the C1 atom was completely oxidized to CO2, two NO2 molecules were required to dissociate, and produce two active O atoms which were O1 and O2, respectively. These two active O and C1 atoms were slipped on Pt crystal plane, and were close to each other to generate O=C=O chemical bond. The activation energ of C1 atom oxidized to CO2 was 218 kJ/mol, and reaction rate coefficient was 5.63×1016/s. Based on chemical reaction kinetic parameters calculated by DFT, a one-dimensional regeneration model of CDPF1 was constructed to calculate the exhaust pressure drop during passive regeneration, and the error range between simulation value and test value was within 3%. This also verified the accuracy of DFT calculation results. The study of combining engine bench test with DFT calculation of Soot-NO2 reactions, which was not only reveals passive regeneration characteristics of soot from a macroscopic perspective, but also reflected passive regeneration process of soot from a microscopic perspective. This study can provide theoretical basis and engineering guidance for improvement of CDPF regeneration efficiency.

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陈朝辉,张韦,李泽宏,孔孟茜,潘明章.柴油机CDPF被动再生特性及再生机理分析[J].农业工程学报,2019,35(23):80-86. DOI:10.11975/j. issn.1002-6819.2019.23.010

Chen Zhaohui, Zhang Wei, Li Zehong, Kong Mengxi, Pan Mingzhang. Analysis of Passive Regeneration Characteristics and Regeneration Mechanism of Diesel Engine CDPF[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2019,35(23):80-86. DOI:10.11975/j. issn.1002-6819.2019.23.010

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  • 收稿日期:2019-08-21
  • 最后修改日期:2010-11-01
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  • 在线发布日期: 2019-12-16
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