基于LiDAR扫描的高地隙宽幅喷雾机变量施药系统研制
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国家重点研发计划(2017YFD0700903,2017YFD0200304);基本科研业务费专项资金项目(2019TC230)


Development of variable-rate spraying system for high clearance wide boom sprayer based on LiDAR scanning
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    摘要:

    为提高甘蔗等高茎秆作物的机械化病虫害防治水平,解决普通喷雾机进地困难、农药用量大且利用率低等问题,该研究研制了一套基于三维LiDAR实时扫描的高地隙宽幅喷雾机变量施药系统。该系统搭载的喷雾机作业幅宽24 m、地隙1.35 m,喷杆喷雾高度在0.5~2.5 m可调。变量施药系统采用16线激光雷达传感器,对作物的三维信息实时探测,安装于机具后端的脉宽调制(PWM,Pulse-Width Modulation)控制器从CAN总线上获取喷雾机的速度信息并传递给计算机,采用Python控制程序,融合激光雷达数据与实时速度信息绘制喷雾量处方图并发送给PWM控制器。建立了作物冠层高度与施药量之间的数学模型,根据作物冠层所需要的喷雾量,由控制器控制电磁阀的开闭实现精准变量施药。系统组装完成后,在甘蔗地进行田间试验测试。结果显示:激光雷达能够准确识别甘蔗株高,最大识别误差为8.42%,最小识别误差为0.17%,平均误差为4.59%,激光雷达将识别到的株高信息准确传递给变量施药系统。变量系统开启后,喷雾机会根据株高变化实时改变喷雾量,雾滴沉积密度满足相关标准要求。在变量施药条件下,植株上中下3层的雾滴沉积密度变异系数均小于15%,满足喷雾机(器)作业质量标准要求,机具整体作业性能良好。变量施药时布样区施药总量为56.43 L, 相比常量施药的施药总量78.96 L,减少农药用量22.53 L,减幅28.5%。该研究可为高茎秆作物病虫害高效精准防治提供新的思路和方法,为新型精准变量施药机械的结构设计和高效施药技术性能优化提供参考。

    Abstract:

    Abstract: In order to improve the level of mechanized pest control and pesticide application technology of crops with high stalk such as sugarcane, and solve the problems existed at present including field entry difficult, pesticides dosage large and utilization rate low for common sprayers, a variable-rate spraying system for the high clearance wide boom sprayer based on 3D LiDAR real-time scanning was developed. The sprayer used for the system had a width of 24 m, a ground clearance of 1.35 m and an adjustable boom height from 0.5 to 2.5 m. 16-line 3D LiDAR sensor was adopted to detect the three-dimensional information of crops in real time. The PWM(Pulse-Width Modulation)controller installed on the rear of the machine obtained the speed information of the sprayer from the CAN bus and transferred it to the computer in the sprayer cab. The control program was set up by Python software, and the relevant spray quantity prescription map was drawn by integrating the scanning data of LiDAR and real-time speed information, then the information obtained was sent out to PWM controller, each of which controlled one stage boom. A mathematical model between the crop canopy height and duty cycle of the solenoid valves was established to obtain the needed spraying volume by controlling the opening and closing of the solenoid valves by the controller. In order to verify the accuracy of the variable-rate spraying system, after the system was assembled, field tests were carried out in sugarcane fields in Guangxi province. The results showed that with the change of sugarcanes plant height, the maximum error between the height of sugarcanes scanned by LiDAR and measured was 8.42%, the minimum error was 0.17%, and the average error was 4.59%, the LiDAR had a good accuracy in scanning and identifying sugarcane height. The recognized information could be accurately transmitted to the variable-rate spraying system. When the variable-rate spraying system opened, the droplet density changed with the plant height,the higher the plant height, the greater the spray volume, and the higher the droplet deposition density. When the average plant height changed from 1.50 to 1.76 m, the droplet deposition density increased by 73.37 drops/cm2, and the minimum droplet deposition density was 34.2 drops/cm2, which was higher than the requirements of GB/T 17997-2008 not less than 30 drops/cm2, the maximum coefficient of variation of droplet deposition density in upper, middle and lower layers of the plants was 13.19%, which met the requirements of NY/T 650-2013, the variable-rate spraying system could meet the requirements of pest control and could achieve pesticide application on demand. The total amount of pesticide application was 56.43 L for variable-rate spraying, which was 22.53 L and 28.5% lower than 78.96 L of constant-rate spraying. This study provides a new idea and method for the high-efficient and precise control of plant diseases and insect pests, and provide a reference for the structural design of new precision variable-rate spraying machines.

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乔白羽,何雄奎,王志翀,韩冷,刘伟洪,董祥,梁文鹏.基于LiDAR扫描的高地隙宽幅喷雾机变量施药系统研制[J].农业工程学报,2020,36(14):89-95. DOI:10.11975/j. issn.1002-6819.2020.14.011

Qiao Baiyu, He Xiongkui, Wang Zhichong, Han Leng, Liu Weihong, Dong Xiang, Liang Wenpeng. Development of variable-rate spraying system for high clearance wide boom sprayer based on LiDAR scanning[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2020,36(14):89-95. DOI:10.11975/j. issn.1002-6819.2020.14.011

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  • 收稿日期:2020-03-07
  • 最后修改日期:2020-07-02
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  • 在线发布日期: 2020-08-08
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