基于ANSYS-ADAMS的立式油菜割晒机铺放角形成机理
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国家重点研发计划项目(2016YFD0702101);国家油菜产业体系专项资助项目(CARS-13-10B)


Formation mechanism of laying angle of vertical rape windrower based on ANSYS-ADAMS
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    摘要:

    为提高油菜割晒作业性能,研究油菜植株参数和割晒机参数对铺放角的影响规律,该研究利用ANSYS软件和ProE软件分别建立油菜植株的柔性体和割晒机模型,在ADAMS软件中建立割晒机-油菜植株刚柔耦合模型,开展油菜植株铺放过程单因素与多因素仿真试验。单因素试验结果表明:油菜植株高度在1.2~1.6 m范围内,铺放角先减小后增加且在植株高度为1.4 m时取得最小值;油菜植株质量密度在438~588 kg/m3范围内,铺放角先增加后减小且在质量密度为538 kg/m3处取得最大值;植株与植株的摩擦系数在0.1~0.5范围内,摩系数越大铺放角越小。多因素响应面试验结果表明:输送链与前进速度的速比、前进速度、割茬高度、输送链速度与前进速度的速比及前进速度与割茬高度的交互作用对铺放角的影响极显著(P<0.01),显著性顺序从大到小为输送链速度与前进速度的速比、前进速度、割茬高度;根据多因素试验结果建立铺放角的三元二次回归方程模型,并建立响应面分析多因素交互作用对铺放角的影响规律;建立目标优化方程组,确定割晒机最优作业参数组合为前进速度0.6 m/s,速比1.37,割茬高度0.42 m。田间试验结果表明,优化作业参数条件下,铺放角预测值与实测值的相对误差小于6%;与对照相比,铺放角由134.9°下降为115.8°,角度差由11.2°下降为9.6°,根差由0.22 m下降为0.14 m,割晒损失率由2.2%下降为1.5%,割晒机作业性能提高。研究结果可为油菜割晒作业的适宜条件确定和割晒机作业参数优化提供依据。

    Abstract:

    Abstract: In order to improve the operation quality of vertical rape windrower, the effects of rape plant characteristics and windrower parameters on laying angle were studied in this study. The structure and working principle of the vertical rape mower were described. The laying process of rape plant was divided into falling process and rotation process according to the working principle of the rape windrower. The movement state of rape plant during the laying process was analyzed based on the dynamic theory, and the mathematical model of laying angle was established and the influencing factors were analyzed. Analysis results showed that the laying angle influenced by material parameters of rape plant and working parameters of windrower. ANSYS and ProE software were used to establish the flexible body of rape plant and windrower model, respectively. Then the rigid flexible coupling model of windrower and rape plant was established in ADAMS software, and the single factor and multifactor simulation experiments of laying process were carried out. The results of single factor experiments showed that with the increasing of the plant height in the range of 1.2-1.6 m, laying angle decreased and reached the minimum value at the plant height of 1.4m, and then increased. The laying angle increased and then decreased when the plant mass density was in the range of 438-588 kg/m3, and reached the maximum value at the plant mass density of 538 kg/m3. When the friction coefficient between plants increased in the range of 0.1-0.5, the laying angle decreased. The results of multifactor experiments showed that forward speed, speed ratio and the interaction between forward speed and stubble height had a significant influence on laying angle (P < 0.01).The significant order of factors was speed ratio, forward speed and stubble height. The quadratic regression equation model was established according to the results of multifactor experiments, and the response surface methodology was utilized to analyze the influence of interaction on the laying angle. Optimization equations and constraints were established, and optimal parameters of windrower were determined that forward speed was 0.6 m/s, the speed ratio was 1.37, and stubble height was 0.42 m. The field experiments were carried out and the results indicated that the relative errors between predicted and measured values of laying angle were less than 6%。Compared with the control tests, the laying angle of rape plant decreased from 134.9° to 115.8°, the angle difference decreased from 11.2°to 9.6°, the root difference decreased from 0.22 m to 0.14 m, and the loss rate decreased from 2.2% to 1.5%, the working performance of rape windrower improved. The research results can provide the basis for determining the suitable conditions of rape cutting and optimizing the operation parameters of the windrower.

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李海同,吴崇友,沐森林,关卓怀,江涛.基于ANSYS-ADAMS的立式油菜割晒机铺放角形成机理[J].农业工程学报,2020,36(14):96-105. DOI:10.11975/j. issn.1002-6819.2020.14.012

Li Haitong, Wu Chongyou, Mu Senlin, Guan Zhuohuai, Jiang Tao. Formation mechanism of laying angle of vertical rape windrower based on ANSYS-ADAMS[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2020,36(14):96-105. DOI:10.11975/j. issn.1002-6819.2020.14.012

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  • 收稿日期:2020-04-20
  • 最后修改日期:2020-06-24
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  • 在线发布日期: 2020-08-08
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