高原环境下DPF主动再生的载体温度特性试验研究
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国家自然科学基金重点项目(51765025);云南省基础研究重点项目(2018FA030);云南省重大专项(2018ZE001)


Experimental study on temperature characteristics of DPF substrate for active regeneration in plateau environment
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    摘要:

    为了对比高原与平原环境下柴油机微粒捕集器(Diesel Particulate Filter,DPF)的主动再生温度特性差异,该研究通过台架试验对0、1 000和1 960 m海拔下再生温度为550、575和600 ℃时DPF的载体温度特性及温度梯度的变化进行对比分析。结果表明:高原环境下,DPF载体的温度变化规律与平原环境一致,径向方向从DPF中心到边缘温度逐渐降低,轴向方向从DPF入口到出口温度逐渐升高,最高温度均出现在DPF出口中心;随着海拔高度升高,DPF载体的峰值温度和径向、轴向温度梯度均升高;海拔1 000 m时,550、575和600 ℃再生温度时的最大峰值温度比海拔0 m时分别升高了4.6%、10.3%和16.6%,最大径向温度梯度分别升高了48.7%、118.9%和145.5%,最大轴向温度梯度分别升高了84.3%、81.6%和198.2%;海拔1 960 m时的最大峰值温度比海拔1 000 m时分别升高了6.3%、14.3%和17.2%,最大径向温度梯度比1 000 m时分别升高了65.5%、91.1%和166.9%,最大轴向温度梯度比海拔1000 m时分别升高了20.2%、83.2%和43.2%。由于高原环境下柴油机氧化催化器(Diesel Oxidation Catalyst,DOC)的入口温度比平原环境下高,导致DPF的入口温度升高率、载体峰值温度和温度梯度均比平原的高。高原环境下更容易出现DPF损坏的危险。为保证DPF的安全可靠再生,海拔1 000 m时再生温度应低于600 ℃,海拔1 960 m时再生温度应低于575 ℃,以减小温度梯度,防止局部热应力过大。

    Abstract:

    Abstract: Diesel Particulate Filter (DPF) has been widely used in diesel emission control. The accumulation of particulate matter(PM) results in higher engine back pressure and lower engine fuel economy. Therefore, DPF regeneration must be carried out to reduce PM and ensure effective operation of the engine. In order to compare the difference of characteristics of DPF regeneration temperature between plateau and plain environment, and provides a reference for the safe and reliable regeneration of DPF in plateau environment, the changes of the temperature characteristics and temperature gradients of DPF at 550, 575 and 600 ℃ for 0, 1 000 and 1 960 m elevations were compared and analyzed by bench test in this paper. The results showed that the temperature change of DPF substrate was consistent under both sea level and high altitudes environment. The temperature decreased from DPF center to edge in the radial direction, and increased from DPF inlet to outlet in the axial direction. The temperature at the center of DPF outlet was the highest. The temperature of DPF substrate increased with the increase of regeneration temperature and altitude. the maximum peak temperature for regeneration temperature of 575 ℃ at 0, 1 000 and 1 960 m altitudes were 3.8%, 9.5% and 17.8% higher than that of 550 ℃ respectively, and the maximum peak temperature for regeneration temperature of 600 ℃ were 10.1%, 16.4% and 19.4% higher than that of 575 ℃ respectively. Compared with that at 0 m altitude, the maximum peak temperature for regeneration temperature of 550, 575 and 600 ℃ at 1 000 m altitude increased by 4.6%, 10.3% and 16.6% respectively. The maximum peak temperature at 1 960 m altitude were 6.3%, 14.3% and 17.2% higher than that at 1 000 m. With the increases of altitude, the radial and axial temperature gradients of DPF carrier increased. Compared with that at 0 m altitude, the maximum radial temperature gradients for regeneration temperature of 550, 575 and 600 ℃ at 1 000 m altitude increased by 48.7%, 118.9% and 145.5% respectively, the maximum axial temperature gradients increased by 84.3%, 81.6% and 198.2% respectively, the maximum radial temperature gradient at 1 960 m altitude were 65.5%, 91.1% and 166.9% hgher than that at 1 000 m altitude respectively, and the maximum axial temperature gradients were 20.2%, 83.2% and 43.2% higher than that at 1 000 m. It was found that the temperature of diesel oxidation catalyst (DOC) inlet in plateau environment was higher than that of plain, resulting in higher inlet temperature rising rate, peak temperature of carrier and temperature gradient of DPF in plateau environment. Therefore, the risk of DPF damage was more likely to occur at high altitude environments. In order to ensure the safe and reliable regeneration of DPF in plateau environment, the regeneration temperature at 1 000 m altitude should be below 600 ℃, and that at 1 960 m altitude should be below 575 ℃ to reduce the temperature gradient and prevent excessive local thermal stress.

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万明定,肖奔,毕玉华,唐成章,申立中,雷基林.高原环境下DPF主动再生的载体温度特性试验研究[J].农业工程学报,2020,36(14):121-128. DOI:10.11975/j. issn.1002-6819.2020.14.015

Wan Mingding, Xiao Ben, Bi Yuhua, Tang Chengzhang, Shen Lizhong, Lei Jilin. Experimental study on temperature characteristics of DPF substrate for active regeneration in plateau environment[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2020,36(14):121-128. DOI:10.11975/j. issn.1002-6819.2020.14.015

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  • 收稿日期:2019-11-13
  • 最后修改日期:2020-06-22
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  • 在线发布日期: 2020-08-08
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