P(AA-AM)/SiO2复合保水材料的制备及其在保水缓释肥中应用
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国家重点研发计划(2017YFD0200705);北京市农林科学院创新能力建设专项(KJCX20190302,KJCX20180704)


Preparation of P(AA-AM)/SiO2 composite water-retaining material and its application in water-retaining slow-release fertilizer
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    摘要:

    开发具有保水缓释双重功能的新型肥料,对于提高水肥利用效率和保障农业可持续发展具有重要意义。该研究探索了纳米二氧化硅(SiO2)对提升保水材料吸水率及改善保水缓释肥性能的效果,采用丙烯酸(AA)和丙烯酰胺(AM)为原料,首先通过水溶液原位聚合法制备了P(AA-AM)/SiO2复合保水材料,然后采用双层包膜工艺制备了保水缓释肥,在合成保水材料时,丙烯酸和丙烯酰胺的质量比为3.5∶1,引发剂(过硫酸钾和亚硫酸钠)、交联剂(N,N-亚甲基双丙烯酰胺)、增塑剂(丙三醇)和纳米SiO2分别为单体质量的1%、0.04%、15%和2%。保水缓释肥采用转鼓包膜工艺制备,内包膜层为聚氨酯,占肥料核芯的3%,外包膜层为P(AA-AM)/SiO2复合保水材料,占肥料核芯的24%。保水材料的形貌结构和热稳定性用傅里叶红外光谱(Fourier transform infrared spectroscopy,FTIR)、扫描电镜(Scanning electron microscopy,SEM)和热重(Thermogravimetry,TG)表征,保水材料的吸水率用过滤法测定;采用土壤培养研究保水缓释肥的保水和持水性能,保水缓释肥的缓释性能用水浸泡法研究。结果发现:纳米SiO2能较好地分散于基体P(AA-AM)保水材料中,与P(AA-AM)保水材料相比,添加纳米SiO2的复合保水材料在去离子水和0.9% NaCl水溶液中的吸水率分别提高152%和87%,而且热稳定性显著提高;SEM和FTIR结果表明,纳米SiO2能较好地分散于P(AA-AM)保水材料中,SiO2表面含有的硅羟基增加了保水材料的交联密度。相比没有保水层的缓释肥,复合保水缓释肥的土壤持水率和保水率(培养25 d后)分别提高了25.5%和47.2%,肥料释放期由60 d增加到72 d。综上所述,纳米SiO2显著提高了保水材料的吸水率,以此制备的复合保水缓释肥具有优异的保水和缓释能力,该研究为研发高效肥料、提高水肥利用效率提供了新思路。

    Abstract:

    Abstract: Water and fertilizer are indispensable inputs to crop production in modern agriculture. Drought, water shortage and low efficient utilization of water have posed a great challenge on agricultural production and food security in China. New fertilizers with dual functions of water retention and slow release become significant to enhance the utilization efficiency of water, and thereby to ensure the sustainable development of agriculture. Therefore, previous studies on the new fertilizers have drawn much attention in water and fertilizer technology in recent years. This paper explores the preparation method of a novel water-retaining material that incorporated with nano-SiO2 for the slow-release fertilizer with water retention properties. A P(AA-AM)/SiO2 water-retaining composite was fabricated by in-situ polymerization in aqueous solution using acrylic acid (AA) and acrylamide (AM) as raw materials. A water-retaining slow-release fertilizer was then produced by the double-layer coating process. The mass ratio of acrylic acid (AA) and acrylamide (AM) was set as 3.5:1 to synthesize water-retaining materials. The initiator (potassium persulfate and sodium sulfite), crosslinking agent (N, N-methylenebisacrylamide), plasticizer (glycerol), and nano-SiO2 were added by 1%, 0.04%, 15%, and 2% in monomer mass, respectively. A drum coating process was selected to prepare the water-retaining slow-releasing fertilizer, where the inner coating layer was made of polyurethane, with the mass ratio of coating materials to the inner core of 3%, whereas the outer coating layer was P(AA-AM)/SiO2 water-retaining composite material, with a mass ratio to the core of 27%. Fourier Infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and thermogravimetry (TG) were used to characterize the microstructure, morphology and thermal stability of water-retaining materials. A filtration was selected to determine the water absorption of water-retaining material. Soil culture experiment was used to investigate the capacity of water-retaining and water-holding in the fabricated fertilizer. A water immersion method was utilized to explore nitrogen release properties of fertilizer at the temperature of 25℃. The results showed that the water absorption rates of composite materials with nano-SiO2 in deionized water and 0.9% NaCl aqueous solution were 152% and 87% higher than those of only P(AA-AM) materials, while the thermal stability was also significantly improved. SEM images and FTIR analysis indicated that nanoparticles of SiO2 were evenly dispersed into the P(AA-AM) composites, while the silicon hydroxyl groups on the surface of SiO2 increased the cross-linking density of water-retaining materials. Compared with the slow-release fertilizer without water-retaining layer, the water absorption rate and retention rate of slow-release fertilizer with water-retaining layer (after 25 days of incubation) increased by 25.5% and 47.2%, respectively, indicating the releasing duration of fertilizer was extended from 60 days to 72 days. The preparation method of water-retaining composite material that incorporated with nano-SiO2 and water-retaining slow-release fertilizers can provide excellent properties of water absorption and retaining, as well a high performance of slow release in soil. A mechanism of water-retaining was proposed to clarify the slow release of nutrients in the water-retaining material and water-retaining slow-release fertilizers. The findings can offer new insights into high efficiency fertilizers to enhance the utilization efficiency of water and fertilizers.

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曹兵,王孟,杨凯劲,倪小会,王学霞,邹国元,陈延华. P(AA-AM)/SiO2复合保水材料的制备及其在保水缓释肥中应用[J].农业工程学报,2020,36(14):167-173. DOI:10.11975/j. issn.1002-6819.2020.14.020

Cao Bing, Wang Meng, Yang Kaijin, Ni Xiaohui, Wang Xuexia, Zou Guoyuan, Chen Yanhua. Preparation of P(AA-AM)/SiO2 composite water-retaining material and its application in water-retaining slow-release fertilizer[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2020,36(14):167-173. DOI:10.11975/j. issn.1002-6819.2020.14.020

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  • 收稿日期:2020-03-31
  • 最后修改日期:2020-07-07
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  • 在线发布日期: 2020-08-08
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