苹果枝条往复式切割剪枝参数分析与试验
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国家重点研发计划课题(2018YFD0700601)


Analysis and experiments of reciprocating cutting parameters for apple tree branches
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    摘要:

    为探究苹果枝条剪切力学特性,寻找最优切割参数组合,支撑后续剪枝装备的开发,该研究利用自制的往复式枝条切割试验台,通过单因素试验研究枝条直径、平均切割速度、切割间隙和刀具滑切角对枝条峰值切割力的影响。在单因素试验基础上选取平均切割速度、切割间隙和刀具滑切角为影响因素,以峰值切割力为目标进行多因素试验,并建立回归模型。试验结果表明,峰值切割力与枝条直径呈线性增长关系,随着平均切割速度和滑切角的增大而减小,随着切割间隙的增加先减小后增大。对回归模型进行优化分析,得到最优切割参数组合为平均切割速度0.4 m/s、切割间隙1.5 mm、刀具滑切角20°,该组合下的峰值切割力为560.97 N。峰值切割力的预测值与实测值的偏差小于4%,切割参数优化结果可靠。该研究可为后续苹果枝条修剪装备的研发提供数据支撑。

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    Abstract: With the continuous expansion of modern orchard planting scale, mechanical pruning is widely used in fruit production, and the basis of pruning equipments development is to determine the cutting performance parameters of branches. In order to explore the shearing mechanical properties of apple branches, find the optimal cutting parameters, and support the development of subsequent pruning equipment, based on a self-made reciprocating branch cutting test bench, the influences of branch diameter, average cutting speed, cutting gap and sliding cutting angle on the peak cutting force of apple branches were explored through single factor experiment. The cutting test bench included a cutting bench, a branch feeding system and a measurement control system. The breed of the branches used in the experiments was Fuji, and the branches were free of disease and insect pests. The branches selected for the tests were straigh, with a diameter range of 8-35 mm, moisture content was from 38.7% to 66.2%. In single factor experiment, the branch diameter was from 10 to 27 mm, the range of average cutting speed was 0.1-0.45 m/s, and 8 levels was set for both factors. The cutting gap ranged from 0.1 to 2.0 mm with 6 levels. The sliding cutting angle was 10°, 15° and 20°. Three repetition was conducted at each level. The results demonstrated that the peak cutting force increased linearly with the branch diameter, but decreased when the average cutting speed and sliding cutting angle were increasing. With the enlargement of the cutting gap, the peak cutting force decreased first and then increased. The cutting section became smoother with the increase of the average cutting speed, while the cutting gap had little effects on the quality of the cutting section. Based on the results of single factor experiments, multiple factor experiments were conducted with the average cutting speed, cutting gap and sliding cutting angle as influence factors, and the peak cutting force as the responsive variable. The regression model was established. The optimization analysis results showed that under the test conditions, the optimal cutting parameter combination for apple branches with the average cutting speed of 0.4 m/s, the cutting gap of 1.5 mm, and the sliding cutting angle of 20°, based on this the theoretical peak cutting force was 560.97 N, the deviation between which and the average measured value of the peak cutting force was less than 4%, the optimization model was reliable. This study could provide design data support for the development of apple branch pruning equipment in future.

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康峰,仝思源,张汉石,李文彬,陈忠加,郑永军.苹果枝条往复式切割剪枝参数分析与试验[J].农业工程学报,2020,36(16):9-16. DOI:10.11975/j. issn.1002-6819.2020.16.002

Kang Feng, Tong Siyuan, Zhang Hanshi, Li Wenbin, Chen Zhongjia, Zheng Yongjun. Analysis and experiments of reciprocating cutting parameters for apple tree branches[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2020,36(16):9-16. DOI:10.11975/j. issn.1002-6819.2020.16.002

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  • 收稿日期:2020-04-14
  • 最后修改日期:2020-06-08
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  • 在线发布日期: 2020-09-10
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