秸秆炭定向调控工艺优化试验
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公益性行业(农业)科研专项:作物秸秆能源化利用高效清洁利用技术研发集成与示范应用(201503135)


Experimental study on optimization of directional regulation process on straw biochar
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    摘要:

    秸秆炭化是秸秆综合利用的重要技术路径,秸秆炭品质是市场化推广的主要指标,其生产工艺调控是关键。该研究依托连续式作物秸秆炭化联产系统,设计炭化工艺正交试验,对生产的秸秆炭测算其热工特性参数和燃烧特性参数,以秸秆炭产量、燃料比、碱性指数和无量纲综合燃烧指数等指标为秸秆炭的品质评价指标,利用灰色关联分析法和综合品质评分法对评价指标和影响因素进行分析,通过CCD中心复合试验设计的响应面法优化秸秆炭定向调控生产工艺。研究结果表明:温度是影响秸秆炭品质的首要因素,除秸秆炭产量外的五种秸秆炭品质评价指标重要性排序为,综合燃烧指数、 碳氢原子含量比、燃料比、碱性指数、高位热值,生产的秸秆炭品质稳定,接近于烟煤燃烧品质。CCD响应曲面优化后的最佳工艺参数为,铡切后的玉米秸秆经600 ℃保温炭化50 min后,秸秆炭产量为53.05%,其综合燃烧指数为0.726 6。经验证试验,试验值与预测值相差不足0.2%,拟合模型和响应曲面优化法准确可行,且最优炭化工艺生产的秸秆炭燃烧品质有大幅度提升。通过该研究的炭化工艺可定向调控秸秆炭品质,形成了可复制推广的高品质燃料化秸秆炭精准定向调控方法,为连续式生物质炭化设备的推广应用提供支撑。

    Abstract:

    Abstract: China is rich in crop straw resources, but straw burning is serious and resource utilization is not high. To solved the ecological pollution and resource waste caused by straw burning, and let straw carbonization equipment market promotion. The orthogonal experiment of carbonization process was designed according to the literature and the results of preliminary experiment. The straw biochar produced by process test was analyzed. The thermal characteristic parameters and combustion characteristic parameters were calculated. Straw biochar yield, fuel ratio, hydrocarbon atomic ratio, alkalinity index, high calorific value and dimensionless comprehensive combustion index Z were used as quality evaluation indexes for high quality straw biochar. Grey correlation analysis method and comprehensive quality score method were used to analyze the evaluation indexes and influencing factors, and the response surface method designed by CCD experiment was used to optimize the production process of straw biochar directional regulation. The experiment provides a theoretical basis for improving the energy utilization rate of straw and provides a large number of data support for the popularization and application of continuous straw carbonization equipment. The results showed that temperature was the primary factor affecting the quality of straw biochar. The five evaluation indexes of straw biochar quality except the yield of straw biochar were ranked as follows: Z > H/C >FR >AI >HHV, the quality of straw biochar produced by the equipment is stable and close to the burning quality of bituminous coal. In the orthogonal experiment, the experiment in group 16 and group 12 obtained a higher comprehensive score, and the optimal process parameter combination was A3B4C1. CCD test results after response surface optimization, in the balance of the two response values to meet the maximum, the predicted optimal process parameters are: cut after the corn straw, after 600 ℃ thermal carbonization for 50 min, the production of straw biochar output is 53.05%, its combustion index Z is 0.726 6. The empirical test showed that the difference between the experimental value and the predicted value was less than 0.2%, the fitting model and the response surface optimization method were accurate and feasible, and the combustion quality of straw biochar produced by the optimal carbonization process was greatly improved. The C content and H/C of straw biochar produced under the best technological conditions are increased by nearly 2 times, which is closed to the combustion quality of bituminous coal and anthracite, and far better than the barbecue biochar purchased in the market. Through the carbonization process in this study, the utilization quality of straw biochar can be controlled directionally, forming a reproducible and generalized quasi-directional regulation method of high quality fuelized straw biochar. The analysis methods greatly reduce the experiment times, choose the appropriate fuel straw biochar quality evaluation index, and on the premise of saving the cost of raw materials and energy, quick understanding of high quality energy straw biochar production process parameters, facilitate continuous piecewise uniform crop straw carbonization market-oriented all-round production system of rapid popularization and application.In addition, the experimental design and data analysis method in this paper can also provide data support for the production of straw carbonization process using straw as raw material for adsorption and fertilizer carbon.

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王冠,赵立欣,孟海波,徐杨,丛宏斌,张迎.秸秆炭定向调控工艺优化试验[J].农业工程学报,2020,36(16):182-191. DOI:10.11975/j. issn.1002-6819.2020.16.023

Wang Guan, Zhao Lixin, Meng Haibo, Xu Yang, Cong Hongbin, Zhang Ying. Experimental study on optimization of directional regulation process on straw biochar[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2020,36(16):182-191. DOI:10.11975/j. issn.1002-6819.2020.16.023

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  • 收稿日期:2020-04-08
  • 最后修改日期:2020-08-11
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  • 在线发布日期: 2020-09-10
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