砧木上苗定位机构吸附块仿真设计与性能试验
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北京市农林科学院创新能力建设专项(KJCX20180420);北京市农林科学院2020年度科研创新平台建设(PT2020-06);国家高技术研究发展计划(2013AA102406)


Simulation design and performance experiment of adsorption block in feeding and positioning mechanism for rootstock
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    摘要:

    为解决嫁接机人工上苗过程中砧木子叶损伤和叶柄劈裂问题,采用正压气流压苗和负压吸附定位原理,设计一种辅助自动上苗作业的砧木上苗定位机构。通过建立机构有限元分析模型,在给定边界约束条件下利用CFD软件对吸附块内部气流场进行动力学仿真,获得气室内部流场分布情况及各因素对砧木子叶吸附力的影响。采用仿真正交试验对吸附块结构参数进行优化设计,确定吸附块各因素对吸孔平均吸力影响的主次顺序依次为出口负压、吸孔直径、吸孔深度;当吸附块出口负压3 kPa,吸孔直径1 mm和吸孔深度4 mm时,吸附块对子叶具有较好的吸附能力。上苗试验结果表明:该机构对白籽南瓜苗子叶吸附成功率为96.67%,压苗成功率为99.33%,综合上苗成功率为96.03%,伤苗率仅为0.67%,作业性能满足嫁接机自动上苗作业要求。子叶吸附失败原因是子叶方向和上苗高度控制不准确,以及子叶展角过小导致叶柄劈裂。吸附块作业面仿形和结构参数仿真试验对提高砧木柔性和安全上苗具有重要意义,大幅缩短了吸附块设计周期,研究结果为解决嫁接机自动上苗问题提供理论依据和设计参考。

    Abstract:

    Abstract: Grafting seedling technology of vegetable is very extensive application in worldwide. Currently, the aging of employees and the shortage of employment have posed a great challenge on the seedling production, due to the seedling enterprises previously relied fully on grafting technical workers. Alternatively, a grafting machine can be used to improve the efficiency and quality of grafting seedlings, as well as the standardized and automatic operation. However, an artificial feeding seedling is still in manual in most grafting machines, and thereby to greatly limit the production efficiency, particularly on the popularization and application of grafting seedling technology. Adsorption block generally serves as a feeding and positioning device of a rootstock in a new grafting machine. The simulation test can be used to design the working face profile and structural parameters of adsorption block, further to improve the flexibility and safety of rootstock. It can also greatly shorten the design cycle of adsorption block. In this study, a seedling positioning device of rootstock was designed, based on the principles of air pressing seedling at a positive pressure and adsorption positioning at a negative pressure, in order to rootstock cotyledon damage and petiole splitting during the artificial feeding seedling of grafting machine. The external geometric parameters of cucurbita moschata seedlings and the breakpoint pressure of cotyledon were measured for the structural and working parameters of adsorption block. A point fitting method was used to extract the trajectory equation of cotyledon back development curve, which was used for the profile design of working face in an adsorption block. A finite element model of device was established under the given boundary conditions. A CFD software was selected to dynamically simulate the airflow field inside the adsorption block, thereby to obtain the distribution of flow field in the gas chamber, with emphasis on the influence of various factors on the adsorption force of rootstock cotyledon. A simulation orthogonal test was used to determine the optimal structural parameters of adsorbent block. The influence of various factors on the average suction was ranked in order, the outlet negative pressure, diameter, depth. When the negative pressure at the outlet of adsorption block was 3kPa, the pore diameter was 1 mm, and the depth of suction hole was 4 mm, the pressure of 21 suction holes was less than the rupture point pressure of cucurbita moschata cotyledon, indicating that the adsorption block showed a good adsorption and localization ability for cotyledon. In the feeding seedling test, the adsorption success rate of cucurbita moschata cotyledon was 96.67%, the success rate of pressing seedling was 99.33%, the comprehensive feeding success rate of seedling was 96.03%, and the seedling injury rate was only 0.67%. The performance of device can fully meet the requirements of automatic feeding seedling for a grafting machine. The failure of cotyledon adsorption can be attributed to the inaccurate control of cotyledon direction and feeding seedling height, as well as the petiole splitting caused by relatively small cotyledon angle. The findings can provide a sound theoretical basis and design reference for automatic feeding seedling of grafting machine.

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姜凯,张骞,陈立平,郭文忠,牟艳秋.砧木上苗定位机构吸附块仿真设计与性能试验[J].农业工程学报,2020,36(18):73-80. DOI:10.11975/j. issn.1002-6819.2020.18.010

Jiang Kai, Zhang Qian, Chen Liping, Guo Wenzhong, Mu Yanqiu. Simulation design and performance experiment of adsorption block in feeding and positioning mechanism for rootstock[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2020,36(18):73-80. DOI:10.11975/j. issn.1002-6819.2020.18.010

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  • 收稿日期:2020-03-19
  • 最后修改日期:2020-08-31
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  • 在线发布日期: 2020-10-09
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