微波干燥浆果过程中料层电场分布影响能量利用分析
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国家自然科学基金(32072352)


Effect of electric field distribution on energy use efficiency for berry puree under microwave drying
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    摘要:

    浆果微波干燥时,果浆料层内部的电场随着温度升高和水分下降产生复杂、多变分布,直接影响微波能量的利用和干燥均匀性。为了解析树莓果浆微波干燥过程中的料层内电场分布影响微波能量利用的规律,通过对连续式微波干燥机设置4种输入功率(12、15、18、21 kW),从而控制干燥腔顶部磁控管开启模式,根据开启磁控管的数量和位置的变化进而解析果浆料层上的电场分布及变化规律;建立料层上电磁、质热传递的耦合模型确定果浆料层内的微波能吸收分布,结合料层内温度和水分的变化特性,探明微波干燥腔内的微波传递和能量利用效率规律。结果表明,不同功率下模拟和实测温度的均方根误差值分别为5.8、4.1、6.7、6.9 ℃,证明用所建立模型表征果浆物料层内的电场强度和微波能吸收分布具有较高的可信度。微波腔内开启磁控管的位置和数量决定横电场或横磁场的平面波,而平面波的入射角决定微波能转化热能能力。矩形磁控管波导开启模式为平行排列,且在长边方向上中心点间距为1/4微波波长的奇数倍时,高低电场的交错分布提高了整个料层的电场均匀性。高均匀分布的电场强度提高了微波能的吸收和转化效率,并改善干燥后物料的温度均匀性。研究结果可为提高连续式微波干燥机的能量利用效率和干燥均匀性提供理论依据。

    Abstract:

    Abstract: Berry fruit rich in bioactive compounds (anthocyanins and vitamins) has fairly high health and nutritional benefits in terms of anti-aging, antioxidant ability, and anti-carcinogenic activity. However, fresh berry fruit is difficult to be stored, due to its high moisture content and temperature in the harvesting season. Consequently, microwave drying has been widely applied in the dehydration process for berry fruit, with the advantages of high efficiency, great processing capacity, and easy control of dryer. In microwave heating, the energy absorption depends on the intensity of electric fields and dielectric properties inside the processed material. Maxwell's equation was followed by the transmission of an electric field in the microwave cavity, where a time-varying electric field was accompanied by a corresponding time-varying magnetic field. The behavior of electromagnetic fields can be completely defined inside a microwave applicator and coupled with the appropriate boundary conditions. The electric field is primarily determined by magnetron arrangement, the shape, and size of the cavity. However, the complex and variable distribution of electric field inside the material has posed severe effects on the utilization of microwave energy and drying uniformity of the final product. Taking the raspberry puree as a representative processed material, an adjustable regulation of active magnetrons was introduced to mount on the ceiling of the microwave cavity in a continuous dryer, in order to elucidate the effect of electric field distribution in the material layer on the energy utilization, particularly with the rising temperature and declining moisture. The input powers of the microwave were set as 12, 15, 18, and 21 kW. Four modes of active magnetrons in amount and positions were used to reveal the change of electric field. A coupling model with the electromagnetic, heat, and mass transfer was established to characterize the distribution of electric field and energy absorption inside the puree layer. The microwave propagation inside berry puree layers and utilization efficiency of energy were clarified in the microwave dryer, considering the coupling model and drying properties of berry puree at different moisture and temperature. Results show that the Root Mean Square Errors (RMSE) of simulated and measured temperatures were 5.8, 4.1, 6.7, and 6.9 ℃ at the microwave powers of 12, 15, 18, and 21 kW, respectively, indicating that the simulation model was reliable for the distribution of electric field in the pulp material layer. The amount and positions of active magnetrons determined the Transverse Electric (TE) or Transverse Magnetic (TM) plane wave in the microwave cavity, where the incident angle of the plane wave dominated the conversion capacity of microwave energy to thermal energy. There were higher impacts on the dimensional size of the inner wall in the microwave cavity, and the relative position between the raspberry puree and guidance ports, compared with the mounts of active magnetrons. There was a greater uniform distribution of electric field along the longitudinal direction than along the crossing direction. The active mode of magnetrons was parallel arrangement, and the distance between the central points of magnetrons was odd times of quarter microwave wavelength in the direction of the long side of the magnetron. As such, the uniformity of the electric field improved in the whole material layer, due to the cross distribution with high and low spots in the electric field. High uniformity of electric field strength can be used to enhance the absorption and conversion efficiency of microwave energy, thereby achieving a more uniform distribution of temperature in the final dried material. The research findings can gain significant insight to promote energy efficiency and drying uniformity in the large-scale continuous microwave dryer.

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王磊,沈柳杨,刘成海,刘钗,郑先哲.微波干燥浆果过程中料层电场分布影响能量利用分析[J].农业工程学报,2021,37(4):1-10. DOI:10.11975/j. issn.1002-6819.2021.4.001

Wang Lei, Shen Liuyang, Liu Chenghai, Liu Chai, Zheng Xianzhe. Effect of electric field distribution on energy use efficiency for berry puree under microwave drying[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2021,37(4):1-10. DOI:10.11975/j. issn.1002-6819.2021.4.001

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  • 收稿日期:2021-01-08
  • 最后修改日期:2021-02-01
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  • 在线发布日期: 2021-03-26
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