银杏叶药渣用于制备颗粒燃料的工艺能耗试验
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上海市科研计划项目资助(19DZ1208400)


Experiment on energy consumption of Ginkgo biloba medicine residue for preparing pellet fuel
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    摘要:

    为降低银杏叶药渣制备颗粒燃料的能耗,对干燥、粉碎和制粒成型等主要加工环节的单位能耗进行了试验研究。首先,将银杏叶药渣在60~120℃的热风温度下分别恒温干燥至含水率20%,研究干燥温度对干燥能耗的影响;通过正交试验,研究含水率、筛网孔径和主轴转速对粉碎能耗的影响,分析在不同含水率和颗粒度条件下制粒成型的能耗情况。然后根据所制颗粒燃料的发热量与总的加工能耗的比值,确定银杏叶药渣颗粒燃料的最优加工工艺参数。试验结果显示干燥时,在110 ℃的干燥温度下,单位干燥能耗最低;粉碎时,在原料含水率为13%,筛网孔径4 mm,粉碎机主轴转速4 550 r/min的条件下,单位粉碎能耗最低;制粒成型时,原料的含水率为16%,颗粒度为4 mm时的单位能耗最低。从单位发热量与总的加工能耗的比值来考虑,银杏叶药渣颗粒燃料的最优加工工艺参数为:干燥温度110 ℃,原料含水率16%,筛网孔径3 mm,粉碎机主轴转速4 550 r/min。在此工艺条件下,银杏叶药渣颗粒燃料总的加工能耗为4 478.3 kJ/kg,单位发热量为17 352.4 kJ/kg,满足国家关于生物质颗粒燃料的行业技术标准。

    Abstract:

    The purpose of this study is to reduce the energy consumption in the process of biomass pellet fuel from medicine residues of ginkgo biloba. The main processing links of biomass pellet fuel included the drying, pulverization, and granulation molding. The unit energy consumption in each procedure during processing was evaluated using the physical experiments. First, the medicine residue of ginkgo biloba was dried at a constant temperature of 60-120 ℃ hot air to a moisture content of 20%. An evaluation was performed on the influence of different drying temperatures on the drying energy consumption. Then, orthogonal experiments were utilized to consider the effect of moisture content, screen aperture, and spindle speed on the unit energy consumption of pulverizing. A systematic analysis was also made on the effect of moisture content and particle size on the energy consumption during granulation and molding. Finally, the optimal conditions of process parameters were determined to fabricate the biomass pellet fuel using medicine residues of ginkgo biloba. A specific ratio was defined as the calorific value of produced pellet fuel to the total processing energy consumption. The test results showed that the unit drying energy consumption was the lowest at a drying temperature of 110 ℃. In pulverizing, the unit energy consumption was the lowest under the conditions that the moisture content of raw material was 13%, the screen aperture was 4mm, and the spindle speed of pulverizer was 4 550 r/min. In granulation molding, the unit energy consumption was the lowest, when the particle size was 4 mm, while the moisture content of raw material was 16%. Considering the specific ratio, the optimal process parameters to prepare the biomass pellet fuel from medicine residue of ginkgo biloba were as follows: the drying temperature was 110 ℃, the moisture content of raw material was 16%, the screen aperture was 3 mm, and the spindle speed of the pulverizer was 4 550 r/min. Under this processing condition, the total energy consumption per unit was 4 478.3 kJ/kg, and the unit calorific value of the produced pellet fuel was 17 352.4 kJ/kg, indicating well matching to the national technical standards for biomass solid briquette fuel.

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陈坤杰,谢以林,高崎,王军,朱宝中,贲宗友.银杏叶药渣用于制备颗粒燃料的工艺能耗试验[J].农业工程学报,2021,37(7):199-205. DOI:10.11975/j. issn.1002-6819.2021.07.024

Chen Kunjie, Xie Yilin, Gao Qi, Wang Jun, Zhu Baozhong, Ben Zongyou. Experiment on energy consumption of Ginkgo biloba medicine residue for preparing pellet fuel[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2021,37(7):199-205. DOI:10.11975/j. issn.1002-6819.2021.07.024

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  • 收稿日期:2020-09-15
  • 最后修改日期:2021-03-02
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  • 在线发布日期: 2021-05-11
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