考虑喷雾高度的大田蔬菜对靶喷雾系统设计与试验
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中国科学院战略性先导科技专项(XDA28090108);北京市农林科学院农业科技示范推广项目(2020605);江苏省重点研发计划项目(BE2021302);北京市农林科学院智能装备技术研究中心开放课题(KF2020W010)


Design and experiment of the target-oriented spraying system for field vegetable considering spray height
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    摘要:

    针对喷雾高度影响大田对靶喷雾准确性问题,该研究设计了融合喷雾高度的大田蔬菜对靶喷雾系统,适用于株间距大、冠层尺寸小的作物。介绍了大田蔬菜对靶喷雾系统的结构组成及工作原理,根据对靶喷雾作业环节的滞后特性,建立对靶喷雾滞后模型,提出融合靶标位置、靶标大小、喷雾机作业速度和喷雾高度的对靶喷雾控制方法,基于C37控制器设计了稳压喷雾系统和对靶喷雾控制系统,并进行试验验证。不同喷雾高度对靶试验结果表明,在作业速度为0.52 m/s的情况下,融合喷雾高度的对靶喷雾平均绝对误差和均方根误差分别不高于3.63和4.26 cm,比未融合喷雾高度的平均绝对误差平均减小4.30 cm,均方根误差平均减小4.57 cm,有效喷施率不低于92.6%,验证了融合喷雾高度对靶喷雾的可行性。田间试验结果表明,随着作业速度的增加,对靶喷雾有效喷施率和平均有效覆盖率下降。在作业速度不大于0.49 m/s时,对靶喷雾有效喷施率为93.5%,平均有效覆盖率为80.2%。较于连续喷雾方式,对靶喷雾节药率可达33.8%,可满足大田株间距大、冠层尺寸小的作物对靶植保作业需求。

    Abstract:

    A target-oriented spraying system was designed for the field vegetables using height data, in order to explore the effect of spray height on accuracy. A systematic analysis was made to determine the structure and working principle of the target-oriented spraying system. High-speed photography was also utilized to identify the lagging characteristics of all the links in the target-oriented spraying operation. The delay time of each part was selected to establish the target-oriented spraying lag model. As such, a target-controlled injection was proposed to integrate the target location, target shape, spray speed, and spray height. A steady-pressure and target-oriented spraying control system was then designed to combine the target recognition, target-oriented spraying control, and voltage stabilizing control using the C37 controller. Among them, an industrial camera was utilized to capture the position information of the target for the spraying control system. During the operation, the initial spray pressure of the system was first set to determine the difference between the spray pressure and that from the pressure sensor. Then, the duty cycle of the Pulse-Width Modulation (PWM) signal was adjusted in real time to change the valve opening of the electric ball valve. Finally, the real-time adjustment of the spray pressure was realized to stabilize the spray system. Once the difference between the set pressure and that from the sensor was within 10% of the set pressure value, no operation was made to avoid the impact of frequent adjustment of valve opening on the service life of the electric ball valve. The C++ programming language was used to develop the field operation software in the Windows system. The target spray system was mainly divided into the image display, the serial port control, the parameter display, and the equipment control modules. The software operation interface was used to dynamically display the original image or processing data as required. The image display area was divided into four parts, each of which corresponded to the different nozzles 1-4. The target position of nozzles was then monitored using video tracking. Once the target contacted the set positioning line, the upper computer was used to send a trigger signal through the USBCAN converter, including the fixed distance between the target and the bottom of the field of view, while the vertical projection length of the target in the traveling direction to the C37 controller. At the same time, the controller adjusted the delay time to encode the speed by the encoder and the spray height obtained by the ultrasonic sensor. The lag distance was then compensated to complete the precise control of the opening and closing of electromagnetic valves for the target-oriented spraying. Finally, the performance test of the target-oriented spraying system was carried out to verify the simulation. When the walking speed was 0.52 m/s, the Mean Absolute Error (MAE) and Root Mean Square Error (RMSE) of the target with the height information were less than 3.63 and 4.26 cm, respectively, which were reduced by 4.30 and 4.57 cm, respectively. The effective spraying rate was less than 92.6%, indicating the feasibility of the fusion height information for the target-oriented spraying control. The field experiment showed the effective spraying rate decreased with the increase in speed. Specifically, the effective spraying rate on the target-oriented system reached 93.5%, while the average effective coverage was 80.2% when the speed was less than 0.49 m/s, compared with the continuous spraying method, the drug saving rate of target-oriented spraying can reach 33.8%. Consequently, the system can fully meet the target operation requirements of wide row spacing crops in the field.

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赵学观,郑申玉,易克传,王秀,邹伟,翟长远.考虑喷雾高度的大田蔬菜对靶喷雾系统设计与试验[J].农业工程学报,2022,38(11):1-11. DOI:10.11975/j. issn.1002-6819.2022.11.001

Zhao Xueguan, Zheng Shenyu, Yi Kechuan, Wang Xiu, Zou Wei, Zhai Changyuan. Design and experiment of the target-oriented spraying system for field vegetable considering spray height[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2022,38(11):1-11. DOI:10.11975/j. issn.1002-6819.2022.11.001

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  • 收稿日期:2022-01-18
  • 最后修改日期:2022-05-05
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  • 在线发布日期: 2022-08-03
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