基于辐射制冷技术的冷链保温箱隔热性能测试与能耗分析
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广东省重点领域研发计划项目(No.2019B020225001),广东省农产品保鲜物流共性关键技术研发创新团队项目(No.2021KJ145),广州市教育局高校科研项目(202032872)


Thermal insulation performance test and energy consumption of the cold chain incubator with radiative cooling
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    摘要:

    针对冷链运输装备运行过程中高能耗的问题,引入辐射制冷技术,减少装备得热量,达到降低运输能耗,节能减排的目的。该研究以冷链保温箱为研究对象,将所研制辐射制冷涂料应用于冷链保温箱外表面并展开隔热性能测试。试验表明,涂覆辐射制冷涂料后,保温箱外表面平均温度较未加辐射制冷涂料下降0.7~6.9 ℃,峰值温度最高降低了17.3 ℃,降幅达28.5%;内表面平均温度下降3.6~5.5 ℃,峰值温度最高下降了7.7 ℃,降幅达15.0%;箱内空气平均温度下降4.0 ℃。同时,箱内温度均匀性得到改善,温度极差降幅为30.2%~30.7%,温度方差降幅为26.3%~29.9%。在试验基础上,研究构建保温箱传热模型,分析涂覆辐射制冷涂料的节能减排效益。与普通冷链保温箱相比,涂覆辐射制冷涂料后,1.5 m3容积的冷链保温箱全年漏热量减少44.3 kW·h,最高减少碳排放量51.8 kg(以CO2计);此外,通过对保温材料厚度、涂料类别分析可知,辐射制冷涂料在运用于保温层较薄的保温箱时,效果较佳,且在改善保温箱隔热性能同时可增大保温箱的有效容积;从节能降耗的角度出发,建议冷藏运输装备外表面涂装采用具有高反射比的浅色涂料。研究可为冷链运输装备节能运用提供新思路,对有隔热要求的粮库、冷库、油罐等农业设施亦具有参考意义。

    Abstract:

    Refrigerated transport equipment is increasing rapidly with the development of the cold chain in China. High energy consumption of refrigerated trucks can often occur correspondingly in recent years. In most cases, the envelope material of the transport equipment can be improved to reduce energy consumption. Alternatively, the heat transfer mechanism can be widely expected to significantly promote the energy efficiency of refrigerated equipment in a short term. Particularly, the heat load of cold chain transportation can originate mainly from the air-convection heat exchange and the solar radiation heat. In this study, the radiative cooling coating was developed and applied to the external surface of the cold chain incubator. The paint material was also characterized by the white homogeneous liquid with a relatively high resistance to impact, adhesion, acid, alkali, and artificial aging. A series of tests were then carried out to evaluate the performance of radiative cooling coatings on the thermal insulation of the cold chain incubator. The test results show that the solar radiation heat gain of the incubator decreased significantly using radiation cooling coating. Specifically, the average temperature of the outside surface of the insulation box decreased by 0.7-6.9 ℃ with an average decrease rate of 10.0% than before. The maximum decrease rate of the peak temperature was 17.3 ℃, decreasing over 28.5%. The average temperature of the inner surface also decreased by 3.6-5.5 ℃. The peak temperature of the inside surface decreased by 15.0% and the average temperature of the inside surface decreased by 11.2%. The average temperature of the central air inside the box decreased by 10.0%. At the same time, the uniform distribution of the temperature field inside the insulated box greatly contributed to the cooling performance of the final quality of the food. The temperature range decreased by 30.2%-30.7% using the radiative cooling coating, where the variance of the temperature field decreased by 26.3%-29.9%, indicating the uniform temperature field of the internal box. Energy consumption analysis showed that the cold chain incubator with the radiation cooling coatings was reduced the annual heat leakage by 44.3 kW·h, and the carbon emissions by 17.3-51.8 kg., compared with the original. Specifically, there was a total reduced heat leakage of 212.3 kW·h from the incubator coated with the radiation cooling paint, when the thickness of the box envelope increased from 40 to 100 mm. The total heat leakage rate decreased gradually with the increase of coating thickness. Additionally, the color of the coating was an important indicator of the optical properties of the paint. An excellent insulation property was achieved in the insulated boxes with the white radiant cooling paint, where the total annual heat leakage decreased by 22.4%, compared with the dark coffee-colored paints with high solar absorption ratios. The finding can provide new ideas for the energy-saving application of cold chain transportation equipment, particularly for agricultural facilities with the heat insulation requirements, such as grain, cold storage, and oil tanks.

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刘广海,李庆庭,谢如鹤,陈欢,廖晶,钟肖英.基于辐射制冷技术的冷链保温箱隔热性能测试与能耗分析[J].农业工程学报,2022,38(11):318-325. DOI:10.11975/j. issn.1002-6819.2022.11.035

Liu Guanghai, Li Qingting, Xie Ruhe, Chen Huan, Liao Jing, Zhong Xiaoying. Thermal insulation performance test and energy consumption of the cold chain incubator with radiative cooling[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2022,38(11):318-325. DOI:10.11975/j. issn.1002-6819.2022.11.035

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  • 收稿日期:2022-01-04
  • 最后修改日期:2022-05-24
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  • 在线发布日期: 2022-08-03
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