对靶喷药系统压力波动特性的试验研究
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江苏省农业科技自主创新资金项目(CX(21)2006);江苏省重点研发计划项目(BE2021302);北京市农林科学院智能装备技术研究中心开放课题(KF2020W010)


Experimental study on the pressure fluctuation characteristics of target spray system
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    摘要:

    针对精准对靶喷药系统作业中由于不同数量喷头反复启闭造成管路压力波动严重的问题,该研究开展了对靶喷药系统回流比例对管路压力波动影响的研究。设计了对靶喷药压力波动试验平台,基于AMESim建立对靶喷药压力波动系统仿真模型。设置系统初始压力0.2~0.4 MPa,回流比例为0~0.9,分别关闭1/5~4/5数量的喷头进行了仿真试验。结果表明,关闭喷头的占比越大,管路压力波动越大,当系统初始压力0.2 MPa,回流比为0,关闭4/5数量的喷头,管路压力从0.2 MPa上升至5.15 MPa,波动率达2 400%;系统初始工作压力越大,关闭喷头数量对压力波动影响越大。设置回流管路可有效减小管路压力波动,且回流比越大效果越明显,当系统初始压力0.2 MPa、回流比例为0.6时,部分喷头关闭的压力波动率最大为64.53%。兼顾泵的利用率,回流比例建议小于0.6。系统初始压力0.3 MPa时,回流比例建议小于0.7;系统初始压力0.4 MPa时,回流比例建议小于0.8。根据对靶喷药压力波动容忍度要求,系统初始压力0.2 MPa时,喷施靶标在作业行中的占比量最佳回流比例关系为:靶标占比1/5的最佳回流比例区间为0.5~0.6;靶标占比2/5的最佳回流比例区间为0.5~0.6;靶标占比3/5的最佳回流比例区间为0.2~0.3;靶标占比4/5的最佳回流比例区间为0~0.1。系统初始压力0.3 MPa时,喷施靶标在作业行中的占比与最佳回流比例区间关系为:靶标占比1/5的最佳回流比例区间为0.6~0.7;靶标占比2/5的最佳回流比例区间为0.5~0.6;靶标占比3/5的最佳回流比例区间为0.2~0.4;靶标占比4/5的最佳回流比例区间为0~0.1。初始压力为0.4 MPa时,靶标占比1/5的最佳回流比例区间为0.7~0.8;靶标占比2/5的最佳回流比例区间为0.6~0.7;靶标占比3/5的最佳回流比例区间为0.4~0.5;靶标占比4/5的最佳回流比例区间为0~0.3。研究结果可为农业植保作业对靶变量施药技术应用及工况参数的选择提供依据,为精准对靶施药装置的进一步优化提供支撑。

    Abstract:

    Abstract: Precise target spraying can be widely used to detect the target information for the on-demand operation using sensors and variable actuators. An effective way can prevent the excessive spraying from the environmental pollution of food safety caused by the traditional continuous spraying, particularly for the high pesticide utilization. Nevertheless, there is the a serious fluctuation of pipeline pressure at present, due to the repeated opening and closing of different numbers of nozzles in the process of target spraying. A great threat has been posed to the droplet size, deposition distribution, and service life of the spraying system. In this study, a test platform was designed to investigate the influence of the reflux ratio on the pipeline pressure fluctuation in the target spraying system. A simulation model of target spraying pressure fluctuation was established using AMESim software. A test was also carried out to verify the model. The initial pressure of the system was set as 0.2-0.4 MPa, and the reflux ratio as 0-0.9 in the simulation. The number of closed nozzles was accounted for the a large proportion of 1/5-4/5, indicating the more serious fluctuation of pipeline pressure. The reflux ratio was 0 at the initial pressure of 0.2 MPa. Once the 4/5 proportion nozzles were closed, the pressure of the pipeline system rose from 0.2 to 5.15 MPa, indicating a 2 400% fluctuation rate. The more significant ratio was obtained in the number of closed nozzles to the pressure fluctuation at the large initial working pressure of the system. The return pipeline was effectively reduced the pressure fluctuation of the target spraying system. Specifically, the greater the return ratio was, the more significant the elimination effect was. The maximum pressure fluctuation rate was 64.53% caused by the closure of some nozzles, when the initial pressure of the system was 0.2 MPa and the return ratio reached 0.6. Therefore, the reflux ratio was recommended to be less than 0.6, in terms of the utilization rate of the pump. Once the initial pressure values of the system were 0.3 and 0.4 MPa, the reflux ratios were recommended to be less than 0.7, and 0.8, respectively. Finally, an optimal combination of target proportion and reflux ratio was achieved, according to the requirements for the tolerance of the pressure fluctuation in the target spraying system. When the initial pressure of the system was 0.2 MPa, the combination of the proportion of the target and the optimal reflux ratio were 1/5 and 0.5-0.6, 2/5 and 0.5-0.6, 3/5 and 0.2-0.3, or 4/5 and 0-0.1, respectively. When the initial pressure of the system was 0.3 MPa, the relationship groups between the proportion of the spraying target and the optimal reflux ratio were 1/5 and 0.6-0.7, 2/5 and 0.5-0.6, 3/5 and 0.2-0.4, or 4/5 and 0-0.1, respectively. When the initial pressure of the system was 0.4 MPa, the relationship groups between the proportion of the spraying target and the optimal reflux ratio interval were 1/5 and 0.7-0.8, 2/5 and 0.6-0.7, 3/5 and 0.4-0.5, or 4/5 and 0-0.3, respectively. This finding can provide a strong reference to optimize the precision target operation for the technical variables and working parameters in the plant protection spraying.

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引用本文

张春凤,翟长远,赵学观,邹伟,张萌,赵春江.对靶喷药系统压力波动特性的试验研究[J].农业工程学报,2022,38(18):31-39. DOI:10.11975/j. issn.1002-6819.2022.18.004

Zhang Chunfeng, Zhai Changyuan, Zhao Xueguan, Zou Wei, Zhang Meng, Zhao Chunjiang. Experimental study on the pressure fluctuation characteristics of target spray system[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2022,38(18):31-39. DOI:10.11975/j. issn.1002-6819.2022.18.004

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  • 收稿日期:2022-04-08
  • 最后修改日期:2022-08-16
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  • 在线发布日期: 2022-11-08
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