精密排种器组合式导种管设计与试验
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国家自然科学基金(51905318、52005307);山东省引进顶尖人才"一事一议"专项(鲁政办字[2018]27号)


Design and experiment of the combined seed guiding tube for precision metering device
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    摘要:

    针对不同排种速度下,种子投送轨迹的水平偏移量差异导致种子与导种管壁碰撞接触点不同,造成粒距一致性降低的问题,该研究在传统一体式固定导种管的基础上设计一种由结合段和投送段两段管体构成的组合式导种管,两段管体由转动副连接,在驱动机构作用下,可进行整体平移和绕转动副的旋转运动。对组合式导种管工作原理和投种过程进行理论分析,构建投种过程的种子动力学模型。运用离散元软件EDEM建立种子-管体仿真模型,以作业速度和投送段末端倾角为因素进行仿真试验,得到不同速度下两管体的最佳姿态,构建作业速度与组合式导种管运动关系数学模型。搭建导种性能试验平台,设计组合式导种管运动控制系统,进行导种性能验证试验,结果表明,组合式导种管在2~12 km/h作业速度下的姿态对种子具有较好的引导效果,与导种管初次接触后发生二次弹跳的种子占比小于 2.39%;组合式导种管在不同作业速度下的排种粒距合格率均高于传统导种管,能够准确还原排种器的本征排种性能,在作业速度为2~6 km/h时排种粒距合格率在96.35%左右,在12 km/h时降至84.17%;组合式导种管各速度下的排种粒距变异系数较传统导种管平均降低24.65个百分点;在作业速度为2~12 km/h的变速过程中,组合式导种管的排种粒距合格率较传统导种管平均提高15.10个百分点。组合式导种管均能够适配多种工作速度,保证粒距均匀性,为播种机的高速导种提供新思路和技术参考。

    Abstract:

    Abstract: High-speed seed guiding is of great significance to developing the precision metering seeder. Among them, the different horizontal offsets can be observed at the collision contact points between the seeds and the wall of the seed tube in the seeding trajectory at different seeding speeds. The resulting seed spacing cannot fully meet the agronomic requirements at present. In this study, a combined seed guiding tube was designed for the precision metering device, according to the traditional integrated fixed one. Two bodies were composed of the joint and delivery sections. A revolute pair was selected to connect the two bodies. The overall translation and rotation around the rotating pair were carried out under the action of the driving mechanism. A systematic analysis was made to determine the working principle of the combined seed guiding tube and the motion process of the seed discharging. The seed discharging process was also divided into the incident stage, the stable migration, and the delivery stage. The influencing factors were clarified using the dynamic analysis of the seed movement in the seed guiding tube during discharging. The seed-tube simulation model was then established using discrete element method (DEM) EDEM software. The simulation experiment was carried out with the working speed and the inclination angle of the end of the delivery section as the test factors, while the variation coefficient of the horizontal projection distance of the seed front point as the test index. The optimal attitude was obtained for the two tubes at different speeds. The mathematical model was constructed for the relationship between the working speed and the movement of the combined seed guiding tube. The test platform was built to design the motion control system of the combined seed guiding tube. Taking the Zhonghuang 37 soybean as the research object, the field test of seed guiding trajectory was carried out to verify the performance of seed guiding. The results showed that the better guiding performance of the seeds was achieved in the optimal attitude of the combined seed guiding tube at the working speed of 2-12 km/h. The seed-guiding trajectory was outstandingly better than the traditional one. Less than 2.39% proportion of seeds were found with the secondary bounce after the first contact with the seed guiding tube. A reduced impact was observed in the seed discharging trajectory on the movement of the seed guiding tube and the subsequent seed discharging movement. The comparative test was carried out at constant speed seeding. The results showed a higher qualified rate of seeding spacing was obtained in the combined seed guiding tube at different working speeds, compared with the traditional. The intrinsic seeding performance was also accurately restored in the seed metering device. Specifically, the qualified rate of seeding spacing was about 96.53%, when the working speed was 2-6 km/h, and then decreased to 84.17% at 12 km/h. The coefficient of variation of seed spacing of the combined seed guiding tube at each speed was 24.65 percentage points averages lower than before. Furthermore, the qualified rate of seeding spacing in the combined seed guiding tube was 15.10 percentage points average higher than before, whereas, the coefficient of variation of seeding spacing was 3.76 percentage points average lower than before, during the speed change of 2-12 km/h. Anyway, the combined seed tube can be expected to serve as a variety of working speeds for uniform seed spacing. The finding can provide new ideas and technical references for the high-speed seed guiding in the precision metering seeder.

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陈玉龙,韩杰,兰玉彬,张猛,金亚琛,张正,王文君.精密排种器组合式导种管设计与试验[J].农业工程学报,2022,38(24):14-24. DOI:10.11975/j. issn.1002-6819.2022.24.002

Chen Yulong, Han Jie, Lan Yubin, Zhang Meng, Jin Yachen, Zhang Zheng, Wang Wenjun. Design and experiment of the combined seed guiding tube for precision metering device[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2022,38(24):14-24. DOI:10.11975/j. issn.1002-6819.2022.24.002

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  • 收稿日期:2022-09-09
  • 最后修改日期:2022-11-10
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  • 在线发布日期: 2023-01-20
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