基于PWM的电控精量喷嘴体设计与试验
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山东省重大科技创新工程项目(2019JZZY010734);山东省自然科学基金项目(ZR2020MC085);国家自然科学基金项目(32171910)


Design and performance test of electronic control precision nozzle body based on PWM
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    摘要:

    针对现有农田施药系统变量喷雾精准化程度低、喷头不能独立控制等问题,该研究设计了具备流量调节功能的电控精量喷嘴体。根据精量喷雾系统工作需求,基于电磁学理论设计了由电磁线圈、定铁芯、阀芯和复位弹簧组成的电磁吸合机构,实现阀芯的高频往复运动。结合喷嘴体水流通道结构和阀芯往复运动过程,设计了阀芯末端型式和双向通水阀,实现水流的通断控制。采用脉冲宽度调制(Pulse Width Modulation,PWM)信号控制电磁吸合机构的动作状态,改变每个周期内出水通道的开启时间,实现喷头流量的实时调节。设置不同的PWM信号频率和占空比、水泵压力,并采用高速相机测量电控精量喷嘴体在不同压力下单个周期内的喷雾时间,验证所设计的电控精量喷嘴体的工作性能。试验结果表明,当PWM信号频率为20 Hz、系统压力为0.3 MPa时,阀芯可开启的最小占空比为7%,阀芯可关闭的最大占空比为96%;在占空比区间[7%,96%]内,单个周期喷雾时间的平均相对误差为7.5%,相对误差最大值为55.1%;在占空比区间[20%,96%]内,单个周期喷雾时间的平均相对误差为3.1%,相对误差最大值为13.1%。说明该电控精量喷嘴体在占空比[7%,19%]范围内控制效果较差,在占空比[20%,96%]范围内具备良好的控制稳定性和准确性,能够满足精量喷雾的基本要求。

    Abstract:

    Abstract: Aiming at the problems of low precision of variable spray in the existing farmland pesticide application system and the inability of independent control of the nozzle, an electronic control precision nozzle body with a flow adjustment function was designed. According to the working requirements of the precision spray system, based on the electromagnetic theory, an electromagnetic pull-in mechanism composed of a solenoid coil, a fixed iron core, a spool and a return spring was designed to realize the high-frequency reciprocating motion of the valve core. Combined with the structure of the water flow channel of the nozzle body and the reciprocating movement process of the valve core, the end type of the spool and the two-way water flow valve were designed to realize the on-off control of the water flow. The Pulse Width Modulation (PWM) signal was used to control the action state of the electromagnetic pull-in mechanism, change the opening time of the water outlet channel in each cycle, and realize the real-time adjustment of the nozzle flow. By setting different pulse width modulation signal frequency and duty ratio, water pump pressure, and using a high-speed camera to measure the spray time of the electronically controlled precision nozzle body in a single cycle under different pressures, the working performances of the designed electronically controlled precision nozzle body were verified. The test results showed that when the pulse width modulation signal frequency was 20 Hz and the system pressure was 0.3 MPa, the minimum duty cycle that the valve core could open was 7%, and the maximum duty cycle that the valve core could close was 96%; the average relative error of spray time in a single cycle was 7.5% and the maximum relative error was 55.1% at the duty cycle of [7%, 96%]; the average relative error of spray time in a single cycle was 3.1% and the maximum relative error was 13.1% at the duty cycle of [20%, 96%]. It showed that the control effects of the electronic precision nozzle body were poor at the duty cycle of [7%, 19%], and had good control stability and accuracy at the duty cycle of [20%, 96%].

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印祥,王亚林,杜娟,安广顺,金诚谦,王艳鑫.基于PWM的电控精量喷嘴体设计与试验[J].农业工程学报,2022,38(Z):18-26. DOI:10.11975/j. issn.1002-6819.2022. z.003

Yin Xiang, Wang Yalin, Du Juan, An Guangshun, Jin Chengqian, Wang Yanxin. Design and performance test of electronic control precision nozzle body based on PWM[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2022,38(Z):18-26. DOI:10.11975/j. issn.1002-6819.2022. z.003

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  • 收稿日期:2022-07-27
  • 最后修改日期:2022-10-24
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  • 在线发布日期: 2023-02-07
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