双碳目标下退役农机产品拆解规划与EOL决策集成优化
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S23-9

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国家社科基金项目(21ZDA054);国家社科基金项目(22GLB01404)


Integrated optimization of disassembly planning and EOL decision of obsolete agricultural machinery products under the dual carbon target
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    摘要:

    退役农机产品回收再利用,不仅是对其剩余价值的再利用,也是实现可持续发展和循环经济的客观要求,对实现碳达峰、碳中和目标有重要意义。该研究基于双碳目标要求剖析退役农机产品拆解规划和EOL (end-of-life)决策集成优化问题,考虑拆解再制造过程中碳排放成本,以实现经济环境效益的最优化。首先,构建拆解再制造集成优化模型(disassembly remanufacturing integrated optimization, DRIO);其次,提出一种改进的人工蜂群算法(improved artificial bee colony algorithm, IABC)对构建的数学模型进行迭代求解,引入logistic映射生成初始解,雇佣蜂阶段和守望蜂阶段加入邻域搜索机制,侦察蜂阶段采用了轮盘赌方法,以获得利润高且碳排放成本低的拆解再制造帕累托方案;最后,通过联合收获机电机拆解再制造实例验证所提模型的有效性和改进算法的可行性。结果表明,所提DRIO模型的经济效益相较于DRIO-D和DRIO-R模型分别提高了62.1%和54.8%,碳排放成本比DRIO-D模型减少约50%。IABC算法相比于经典人工蜂群算法的求解时间缩短了19.3%,可行解数量增加了28.6%,相比于蚁群算法的求解时间缩短47.8%,可行解数量增加1倍。对于超体积值,人工蜂群算法(2.695)与蚁群算法(2.377)相近,但均小于IABC算法(2.813)。对于间距度量值,蚁群算法(0.0523)低于人工蜂群算法(0.0682),IABC算法(0.0416)最低。运用该研究所构建的拆解规划集成优化模型,可有效提高废旧农机产品拆解回收的经济效益,减少碳排放,可为相关标准制定提供重要依据,为农机可拆解性设计提供决策支撑。

    Abstract:

    A large number of near-obsolete agricultural machinery can be produced with the agricultural intelligentization and the life cycle of machinery equipment in recent years. Among them, the disassembly and recycling of agricultural machinery and equipment can play an important role in the utilization of ecological resources and sustainable agriculture. The recycling of obsolete agricultural machinery products can also greatly contribute to realizing sustainable development and a circular economy under the carbon peak and carbon neutrality. This study aims to perform the integration optimization of obsolete agricultural machinery product disassembly planning and remanufacturing decisions under the requirements of dual carbon target. The economic benefits were also evaluated to consider the carbon emission cost of the disassembly process. Firstly, a disassembly and remanufacturing integrated optimization model (DRIO) was constructed using product depreciation rate, remanufacturing demand and cost. The mathematical model included the profit maximization of remanufacturing product revenue, such as the cost of acquisition, disassembly, remanufacturing, and carbon emission. Secondly, an improved artificial bee colony algorithm (IABC) was proposed to solve the mathematical model. A set of Pareto schemes were obtained with high profit and low environmental carbon emission. The improved ABC algorithm included the population initialization, bee hiring, watch, and bee scout stage. A logistic mapping was introduced to generate high-quality initial solutions. A neighborhood search mechanism was added to the hire and watch bee phases, in order to enhance the colony search with less local optimality. A roulette wheel was also used in the scout bee phase. The motor was one of the main recycling and remanufacturing components of agricultural machinery, indicating the strong universality and high recycling-remanufacturing profit. Finally, the effectiveness and feasibility of the system were verified by an example of combined harvester disassembly. A collection was generated for the reuse, recycling, and remanufacturing of parts of the motor EOL decision. The results show that the economic benefits of the improved DRIO model were improved by 62.1% and 54.8%, respectively, compared with the DRIO-D and DRIO-R models. The carbon cost of the DRIO and DRIO-R models was about 50% less than that of the DRIO-D model. The characteristic index was chosen to measure the convergence of the super volume reaction non-inferior solution, and the dispersion degree of the reaction solution was measured by the spacing. The solution time of IABC was shortened by 19.3%, and the number of feasible solutions increased by 28.6%, compared with the classical. The improved DRIO model presented better economic benefits than DRIO-D and DRIO-R models. The IABC shared better performance, in terms of robustness and convergence. The solution time of IABC was shortened by 47.8%, and the number of feasible solutions was doubled than before. In the super volume value, the artificial bee colony algorithm (2.695) was similar to the ant colony algorithm (2.377), but both were smaller than the IABC algorithm (2.813). In the spacing measure, the ant colony algorithm (0.052 3) was lower than the artificial colony algorithm (0.068 2), but the IABC (0.041 6) was the lowest. Therefore, the integrated optimization model of disassembly planning constructed can be effectively improved the economic benefits of the disassembly and recycling of waste agricultural machinery recycling products, for less carbon emissions. The finding can provide an important basis for the formulation of relevant standards, together with the decision support for the green design of agricultural machinery.

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袁刚,李洪波,罗建强,张宗毅,杨印生,孙俊华.双碳目标下退役农机产品拆解规划与EOL决策集成优化[J].农业工程学报,2023,39(9):17-24. DOI:10.11975/j. issn.1002-6819.202210195

YUAN Gang, LI Hongbo, LUO Jianqiang, ZHANG Zongyi, YANG Yinsheng, SUN Junhua. Integrated optimization of disassembly planning and EOL decision of obsolete agricultural machinery products under the dual carbon target[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2023,39(9):17-24. DOI:10.11975/j. issn.1002-6819.202210195

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  • 收稿日期:2022-10-25
  • 最后修改日期:2023-04-10
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  • 在线发布日期: 2023-05-26
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