农村庭院厨余垃圾好氧发酵设备设计与试验
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S216

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现代农业产业技术体系北京市创新团队(BAIC08-2022-FQ03);农业农村部规划设计研究院自主研发项目:废弃物肥料化利用创新团队(CXTD-2021-11);


Aerobic fermentation equipment for kitchen wastes in rural courtyard
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    摘要:

    针对农村庭院厨余垃圾处理设备缺乏、就地就近利用率低等问题,该研究按照分段发酵-精准控制-一体化集成的思路,研制了一种供农村联户或单户家庭庭院使用的厨余垃圾好氧发酵设备,设备设置多级分仓结构,将不同阶段物料分隔发酵和延长物料停留时间,并集成了控制单元、渗滤液收集单元和除臭单元。以厨余垃圾为原料、以木屑为辅料,开展了为期20 d的好氧发酵试验,试验结果表明:堆肥高温期(55 ℃)高于5 d,连续发酵20 d后,粪大肠杆菌检测为≤3.0个/g,蛔虫卵死亡率为100 %,种子发芽指数为73%,均满足好氧发酵无害化和资源化的要求。该设备具有发酵品质高、人机交互性好、无污染气体排放等优点,可为农村地区厨余垃圾就地就近的资源化、无害化处理及肥料利用提供技术参考。

    Abstract:

    Aerobic composting is one of the primary steps for the resource utilization and harmless treatment of rural kitchen waste. The treatment device of food waste is ever increasingly needed for single or multiple households, as the development of separate waste collection and promotion of on-the-spot organic waste disposal and utilization. In this study, an aerobic composting device was designed to consider segmented fermentation for composting material, precise aeration and turning control, and multi-function integration. According to the four-stage aerobic composting, four chambers of sequential fermentation were utilized to achieve the separate fermentation of materials in different stages for the harmless treatment of the product. This integrated system also incorporated the agitation apparatus, aeration equipment, control devices, leachate collection mechanisms, and odor control systems. Continuous feeding was employed to introduce the kitchen waste and sawdust daily at a wet-to-weight 10:3. The aeration strategy was set at one minute of aeration every 10 min, and an aeration rate of 10L/min. The stirring frequency was positive for 4 min, reverse for 6 min, and stop for 240 min. The mixing performance simulation and composting experiment were conducted using kitchen waste and pine sawdust as the feedstock. In the simulation test: a fermentation tank and material particle model were constructed and calibrated the simulation parameters of kitchen waste and pine sawdust. The mixing state was simulated to explore the effect of kitchen waste and pine sawdust in four fermentation tanks using the discrete element simulation software EDEM. The mixing degree was calculated for the two kinds of materials in the fermentation tank using the coefficient of variation. The working performance of the equipment was verified in the test. In the composting experiment, solid samples were collected on days 21, 23, and 25 of the composting process, termed as the feeding port (P1), discharge port (P6), and the mid-sections of the first to fourth fermentation tanks (P2 to P5). Physical and chemical properties were determined for the maturity indices of the fermented products. The gas samples were analyzed using portable gas detectors to measure the concentrations of ammonia (NH3) and hydrogen sulfide (H2S) within the first, second, third, and fourth fermentation chambers, as well as at the outlet of the deodorization unit (P7). The results show that the mixing uniformity of materials in the fermentation bin was about 94%, which fully met the requirement that the mixing degree of fermentation materials reached 90%. Furthermore, the color of the fermented material was gradually darkened, the unpleasant odor gradually dissipated, and the fermented material was loose and granular after aerobic fermentation. The compost experienced a high-temperature phase exceeding 55°C for over 5 d, and following 20 d of continuous fermentation. The number of fecal coliforms reached the hygienic safety standard. And egg mortality rate reached 100% for Ascaris lumbricoides. The seed germination index was 73%, fully meeting the requirements of the National Standard for Organic Fertilizer (NY/T 525-2021). In summary, continuous composting and independent fermentation control can be expected to effectively enhance the quality of the fermentation product in different stages. This research can also provide technical references for local resource utilization, fertilizer application, and harmless disposal of kitchen waste in rural regions.

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于淼,周海宾,丁京涛,沈玉君,程红胜,徐鹏翔,王健,程琼仪,张冬丽,张朋月,马双双,张芸.农村庭院厨余垃圾好氧发酵设备设计与试验[J].农业工程学报,2024,40(18):220-227. DOI:10.11975/j. issn.1002-6819.202403148

YU Miao, ZHOU Haibin, DING Jingtao, SHEN Yujun, CHENG Hongsheng, XU Pengxiang, WANG Jian, CHENG Qiongyi, ZHANG Dongli, ZHANG Pengyue, MA Shuangshuang, ZHANG Yun. Aerobic fermentation equipment for kitchen wastes in rural courtyard[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2024,40(18):220-227. DOI:10.11975/j. issn.1002-6819.202403148

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  • 收稿日期:2024-03-22
  • 最后修改日期:2024-05-22
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  • 在线发布日期: 2024-09-11
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