结晶磷回收联合A/O工艺处理猪场沼液工艺特性
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国家重点研发计划(2023YFD1702102)


Process integrating phosphorus crystallization with A/O on treating biogas slurry of swine digestate
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    摘要:

    厌氧发酵广泛用于猪场废水的前端处理,该过程将产生大量沼液。在中国受土地消纳能力限制,相当一部分猪场沼液不得不经处理后达标排放。猪场沼液含有高浓度污染物,目前仍缺少高效的处理工艺。化学磷回收与A/O工艺均已有较好应用基础,该研究尝试联合结晶磷回收与A/O系统设计了一套具有工程可行性的猪场沼液处理工艺,并以实际猪场沼液为处理对象,探究了该工艺的污染物去除效能与机制。A/O系统缺氧、好氧反应器水力停留时间(HRT,hydraulic retention time)分别为3.4、8.6 h,硝化液回流比为200%,结晶反应器HRT为15min。试验结果表明,所设计工艺获得了较好的污染物去除效果,TP(总磷)、NH4+-N、TN(总氮)、COD(化学需氧量)的去除率分别达到91.20%、94.67%、83.28%和96.18%;工艺同时实现了磷的高效回收,磷回收率(结晶单元对TP去除的贡献率)达到93.44%。缺氧、好氧单元对COD、TN、NH4+-N的去除贡献率分别为75.24%、47.66%、17.30%与24.76%、30.92%、62.75%;该工艺条件下,缺氧单元发生了明显的厌氧氨氧化过程,好氧单元可能通过同步硝化反硝化、厌氧氨氧化等过程实现了部分TN的去除。结晶单元主要结晶产物为MgNH4PO4,同步去除了部分TN、NH4+-N,去除贡献率分别为21.39%、19.92%。该研究可为猪场沼液处理及资源回收提供参考。

    Abstract:

    A large amount of livestock wastewater is ever-increasing in China. Especially, swine wastewater has drawn great concern as an important agricultural pollution source. Digestion can usually be used to produce a substantial amount of digestate for the pre-treatment of swine wastewater. A considerable proportion of swine digestate has to be discharged, in view of the limited capacity of land utilization. However, it is still lacking in the efficient treatment for the swine digestate containing great concentrations of contaminants in many swine farms at present. In this study, an engineering implementable approach was designed to integrate phosphorus crystallization with the A/O (anoxic/aerobic) process. The swine digestate was also treated to achieve the standard discharge, in order to efficiently recover the phosphorus resources. Both the anoxic and aerobic units include two series-wound reactors. Among them, the anoxic reactors were in columnar closed-to-plug flow reactors. The aerobic reactors were approximately fully mixed. Prior to the experiments, the device was running for two months. A mature biofilm was also attached to the carriers. The sludge reflux was avoided to consume the energy and biomass in the reactors. Ceramsite and fibers were added into the anoxic and aerobic reactor, respectively, as the biofilm carriers, respectively; The filling rate of the material was 50%. The efficiency and mechanism of pollutant removal were investigated using a self-designed experimental device. The real swine digestate was taken from dry manure in the swine farm as test water. The hydraulic residence times of anoxic and aerobic reactors were 3.4 and 8.6 h, respectively, in the A/O system; The nitrification liquid reflux ratio was 200%; the hydraulic residence time of the crystallization reactor was 15 min. Results showed that the process effectively removed those pollutants, where the removal rates of TP, NH4+-N, TN, and COD were 91.20%, 94.67%, 83.28%, and 96.18%, respectively. The anoxic unit was the primary contributor to the COD removal with a contribution of 75.24%; The organics were mainly consumed by heterotrophic denitrification in the anoxic unit. In addition to heterotrophic denitrification, anammox was the possible mechanism to result in the TN removal. NH4+-N was removed with the contribution rate of 17.31%. The anoxic unit contributed 47.67% to the TN removal in total. Microbial community structure analysis showed the presence of bacteria for anammox, in addition to heterotrophic denitrification/bacteria for partial denitrification in biofilm from anoxic unit. The aerobic unit contributed 62.76%, and 24.76% to the removal of NH4+-N, and COD, respectively. Remarkably, the aerobic unit also contributed to the TN removal with a contribution of 30.93%. In addition to the assimilation of microorganisms, the TN removal was caused by simultaneous nitrification and denitrification, as well as anammox. Bacteria were detected to nitrify and denitrify anammox in the aerobic unit. A novel reactor was employed for phosphorus crystallization. The reactor shared the structure, including internal and external concentric cylinders. The mixed liquid was circulated in the reactor. There was a density difference between the internal and external cylinders during aeration in the internal cylinder. Moreover, a three-phase separator was added at the top of the reactor to effectively intercept the fine crystal core, in order to realize the efficient recovery of phosphorus. The phosphorus crystallization unit contributed 93.44% to the TP removal, while contributed 19.93% and 21.40% to NH4+-N and TN, respectively. The product of phosphorus crystallization was MgNH4PO4.

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徐微,薛亦婷,吴成杰,朱结坤.结晶磷回收联合A/O工艺处理猪场沼液工艺特性[J].农业工程学报,2024,40(19):208-216. DOI:10.11975/j. issn.1002-6819.202404146

XU Wei, XUE Yiting, WU Chengjie, ZHU Jiekun. Process integrating phosphorus crystallization with A/O on treating biogas slurry of swine digestate[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2024,40(19):208-216. DOI:10.11975/j. issn.1002-6819.202404146

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  • 收稿日期:2024-04-22
  • 最后修改日期:2024-08-12
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  • 在线发布日期: 2024-09-29
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