基于刚柔耦合模型的黄鳝剖切机仿真及试验
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S147.2

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湖北省农机装备补短板核心技术应用攻关项目(HBSNYT202221)


Simulation and experiment of Monopterus albus dissecting machine based on rigid-flexible coupling model
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    摘要:

    针对目前黄鳝人工剖切费时、费力且安全性差等难点,该研究以体表黏滑的鲜活黄鳝为研究对象,设计了一款小型黄鳝自动剖切机。首先,测定了黄鳝基本物理参数以及相关力学参数。其次,基于刚柔耦合原理,将黄鳝鱼体与夹持轮、滑道的接触等效为刚度—阻尼模型,运用Abaqus与Adams仿真软件建立其刚柔耦合模型。以鱼体输送时间、输出速度、夹持力、整机振动为试验指标,探究弹簧刚度、滑道倾角、夹持轮转速等单因素对试验指标的影响。结果表明,随着弹簧刚度增大,夹持力先增大后降低,整机振动幅度降低,而输送时间和输出速度影响不大。随着滑道倾角增大,鱼体输出时间减少,而输出速度、夹持力、整机振动增大。随着夹持轮转速的增大,鱼体输送时间、输出速度、夹持力、整机振动均增大。在单因素分析基础上进行多因素分析,获得优化工况为夹持轮转速600 r/min、弹簧刚度1.2×103 N/m、滑道倾角16°。最后,开展黄鳝自动剖切机加工试验,测得的振动参数以及鱼体输出速度与仿真结果接近,且鲜活黄鳝在优化工况下剖切效果良好。研究结果为小型黄鳝剖切机设计提供参考。

    Abstract:

    Monopterus albus is one of the popular aquatic fish in Asia. Manual processing of eel cannot fully meet the large-scale production at present, due to the time-consuming, laborious, and low safety. In view of its slender and slimy body, an eel-cutting machine is required for the consumption of Monopterus albus. In this study, a miniature machine of automatic cutting was designed for the living Monopterus albus with a sticky surface. The machine consisted of conveying, clamping, and cutting parts. The double-clamped wheel to roller was used to capture the eel for transportation during cutting. The switch between laparotomy and back dissection was realized to change the feeding channel. The adaptive mechanism was equipped to meet the requirements of different sizes of eel cutting. Firstly, the geometry and weight parameters of Monopterus albus were measured using a straight ruler and precision electronic balance. The tribological parameters on the surface of Monopterus albus were measured by the inclined plane. The mechanical parameters of Monopterus albus meat were verified by compression test. Secondly, according to the rigid-flexible coupling principle, the rigid-damping model was equivalent to the contact between the Monopterus albus body and the clamping wheel and slide. The rigid-flexible coupling model was established by Abaqus and Adams simulation software. The analysis model was optimized to take the conveying time of the fish body, output speed, clamping force, and whole machine vibration as the test indexes in single-factor tests, such as the spring stiffness, slope Angle of the slide, and the speed of the clamping wheel. The results show that the clamping force first increased and then decreased with the increase of spring stiffness and the vibration amplitude of the whole machine decreased. But there was little influence on conveying time and output speed. The output time of the fish body decreased with the increase of slope angle, while the output speed, clamping force, and vibration of the whole machine increased. There was an increase in the conveying time of the fish body, the output speed, the clamping force, and the vibration of the whole machine, with the increase of the speed of the clamping wheel. The single- and multi-factor analyses were carried out to obtain the optimal working conditions. Specifically, the clamping wheel speed was 600 r/min, the spring stiffness was 1 200 N/m, and the slope angle was 16°. Finally, the processing experiment was performed on the automatic cutting machine for eel. There was consistency in the vibration amplitude range and the relationship between the three directions of the machine measuring points with the theoretical analysis. At the same time, the output speed of the fish body output machine was also measured to better agree with the theoretical analysis. The cutting of the machine under optimal working conditions has fully met the requirements. The correctness of the theoretical analysis was also verified by the test. The rigid-flexible coupling model can provide a strong reference to research and develop the subsequent equipment.

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刘明勇,朱林,欧阳周寰,向雪,李平,闫春爱.基于刚柔耦合模型的黄鳝剖切机仿真及试验[J].农业工程学报,2024,40(20):52-60. DOI:10.11975/j. issn.1002-6819.202403072

LIU Mingyong, ZHU Lin, OUYANG Zhouhuan, XIANG Xue, LI Ping, YAN Chunai. Simulation and experiment of Monopterus albus dissecting machine based on rigid-flexible coupling model[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2024,40(20):52-60. DOI:10.11975/j. issn.1002-6819.202403072

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  • 收稿日期:2024-03-11
  • 最后修改日期:2024-05-10
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  • 在线发布日期: 2024-10-14
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