肥管前置式小麦宽苗带旋耕施肥播种机设计与试验
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S223.2

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国家重点研发计划项目(2021YFD2000405)


Design and experiment of fertilizer pipe front-mounted wheat wide seedling belt rotary tillage fertilization planter
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    摘要:

    针对传统小麦宽苗带旋耕施肥播种机存在的播深一致性差、易壅堵等问题,该研究采用肥管与滑刀的组合设计,将滑刀式开沟排肥管前置于宽苗带旋耕刀组工作范围间隙中,实现了滑刀式开沟排肥管和旋耕刀组的耦合作业。通过理论分析和计算确定了滑刀式开沟排肥管刃线的基本参数、旋耕刀组的排列方式以及耦合作业原理,并构建相应的离散元仿真模型。通过仿真试验对滑刀式开沟排肥管和肥管前置式宽苗带旋耕刀组作业效果进行了试验验证。试验表明,终止滑切角为40°时滑刀式开沟排肥管所受牵引阻力最小,此外肥管前置式宽苗带旋耕刀组设计可以有效避免肥沟对播深一致性的影响,提升播深一致性。田间试验表明,机具前进速度1.11 m/s时,肥管前置式小麦宽苗带旋耕施肥播种机能够实现宽苗带播种作业,且播深合格率达94.36%,变异系数为3.79%,播深一致性表现好。此外,肥管前置与旋耕刀的配合可以使肥料在种床形成“倒三角”空间立体分布,有益于作物早期的养分吸收,也进一步避免了因肥管与种子分布器间距小导致的壅堵现象,提高了机具的通过性,满足宽苗带小麦种植需求。研究结果可为小麦宽苗带播种装置的研发与优化提供支撑。

    Abstract:

    Sowing depth and simple blockage can limit the traditional planters in the wheat wheat-wide seedling belt during rotary tillage. In this study, the combination design was adopted with the fertilizer pipe and slide knife-type ditching. The slide knife-type ditching and fertilizer pipe were situated at the front-mounted of the working range gap of the wide seedling belt rotary tillage knife group. The coupling operation was realized for the slide knife-type ditching fertilizer pipe and rotary tillage knife group. Among them, the slide knife-type ditching and fertilizer pipe, rotary tillage knife group, seed distributor, and compaction wheel of the same seedling belt were collinear to create a wide seedling belt fertilization and sowing mode. The fundamental parameters were calculated for the blade line of the slide knife-type ditching fertilizer pipe and the arrangement of the rotary tillage knife group. An exponential function curve was fitted for the blade line, with a working depth of 100 mm. The rotary tillage knife group was featured by a symmetrical spiral arrangement with three rotary blades (L = 3) within the same soil soil-cutting area. In addition, the theoretical analysis was also carried out on the principle of cooperation between the slide knife-type ditching fertilizer pipe and the rotary tillage knife group. The discrete element simulation model was constructed to explore the traction force resistance of different slide knife-type ditching fertilizer pipes in the seedbed over time. A systematic investigation was made to clarify the influence of the relative position of the slide knife-type ditching fertilizer pipe and the rotary tillage knife group on the indexes, such as seedbed and sowing depth. The simulation results showed that there was the smallest resistance of 40° slide knife-type ditching fertilizer pipe. The front-mounted fertilizer pipe and rotary tillage knife group were combined to effectively avoid the influence of the fertilizer ditch on the consistency of sowing depth in the wide seedling belt. The field experiment was carried out with reference to the performance experiment standard of sowing operation. The experiment demonstrated that the new planter was better performed to realize the wide seedling belt sowing, when the forward speed of the machine was 1.11 m/s. The bBetter performance was achieved in the uniform sowing and a highly qualified rate of sowing depth, compared with the traditional planter. The qualified rate of sowing depth was 94.36%, while the coefficient of variation was 3.79%, indicating the excellent sowing. The front-mounted fertilizer pipe and the rotary tillage knife group were combined to form an 'inverted triangle' spatial pattern of three-dimensional distribution in the seed bed. This was also beneficial to the early nutrient absorption of the crop. The blockage was further avoided to cause by the small spacing between the fertilizer pipe and the seed distributor. The high passing was fully met the requirements for the wide seedling belt wheat planting. The findings can provide the support to optimize the wheat sowing device in the wide seedling belt.

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赵鹏飞,巨晓腾,杨鹏琨,郑智旗,黄玉祥,高筱钧,史江涛.肥管前置式小麦宽苗带旋耕施肥播种机设计与试验[J].农业工程学报,2024,40(20):12-21. DOI:10.11975/j. issn.1002-6819.202405006

ZHAO Pengfei, JU Xiaoteng, YANG Pengkun, ZHENG Zhiqi, HUANG Yuxiang, GAO Xiaojun, SHI Jiangtao. Design and experiment of fertilizer pipe front-mounted wheat wide seedling belt rotary tillage fertilization planter[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2024,40(20):12-21. DOI:10.11975/j. issn.1002-6819.202405006

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  • 收稿日期:2024-05-04
  • 最后修改日期:2024-09-09
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  • 在线发布日期: 2024-10-14
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